Mining Machinery

Complete Rock Chromite Ore Hammer Jaw Crusher Processing plant

SKU: 1378631432
Category: Mining Machinery

R3,384,938

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Section:: Machinery
Category:: Mining Machinery
SKU:: 1378631432

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Product Description

Complete Rock Chromite Ore Hammer Jaw Crusher Processing plant

Our factory is the leading mining equipments manufacturer who have over 30 years experience in mining field.We produce full sets mining equipments for processing and separating gold, copper, tin, iron, zircon, rutile, monazite, tungsten, Fluospar, cassiterite, chrome, coltan, manganese, ilmenite, tantalum, niobium, barite and so on.

Main equipments include Trommel, Rotary scrubber, Jig machine, Spiral chute, Shaking table, Magnetic separator, Electrostatic separator, Jaw crusher, Ball mill, Hammer crusher, Double roller crusher, Vibrating screen, Mercury amalgamation, Gold smelting furnace, Diamond washing machine, Gold pan, Drier machine and so on.

Below Different Minerals Washing & Separation
Coltan	Diamond	Zircon sand
Tantalum	River sand gold	Titanium
Cobalt	Alluvial gold	Tin /Cassiterite
Tungsten	Rock stone gold	Heavy minerals sand
Tantalite	placer gold	Chromium ore
Silica sand	Gold tailing	Monazite
Copper	Clay gold mining	Tungsten ore
Barite	Desert sand gold	llmenite
Chrome	Quartz	Wolfram ore
Iron ore	Coal	Niobium
Manganese ore	Sand gravel	Rutile
Fluorite	Topsoil	Hematite

Products Description

Basic Process for above flowchart

1. Crushing Rock Chromite Ore: Larger tonnage will require primary and secondary crushing for maximum efficiency in size reduction and subsequent ball milling. Main refer to Coarse Jaw crusher and Fine crusher.

2. Grinding Circuit: Fluorspar ores usually require grinding to 48 or 65 mesh or as required size. Main refer to Grinding Ball Mill,Spiral Classifier.

3.Normally Chromite ore includes magnetic Iron materials,so magnetic separator well needed for separation.

4. Then the separation materials are processed by spiral chute and shaking table for further separation and purification.

4. With above machines,the concentrates will be come out.

The solution above is suitable for processing various chromite such as magnochromite, ferromagnesite chromite,magnesium-iron chromite and ferrochromite.

We design different process flowchart depends on customer's actual mining condition.

Main Machines Above Involved

Jaw Crusher

Jaw crusher is composed of bracket, jaw, eccentric shaft, jaw plate, spring, etc. The maximum compression strength of materials to be crushed is 320MPA. PE series jaw crusher is commonly used for primary crushing, and PEX series is used for secondary crushing and fine crushing.
Gelin provides jaw crusher with different types(stationary or mobile type,combination with other machines,Diesel engine or
electric motor) and capacities(from 2-800tph) , meeting all customer's requirement.

Parameter for Jaw Crusher
Model	Feeding Mouth Size(mm)	Max Feeding Size(mm)	Adjusting Range of Output Size(mm)	Capacity(t/h)	Rotation Speed(r/min)	Motor Power(KW)	Weight(t)	*Dimension LWH(mm)*
*PE-200300**	200*300	180	15-50	2-6	260	7.5	1	910750990
*PE-200350**	200*350	180	18-70	3-10	260	11	1.3	1000870990
*PE-250400**	250*400	210	20-60	5-20	300	15	2.8	30010901270
*PE-400600**	400*600	340	40-100	16-60	275	30	7	73017301630
*PE-500750**	500*750	425	50-100	40-110	275	55	12	198020801870
*PE-600900**	600*900	500	75-200	60-200	250	75	20	229022902400
*PE-7501060**	750*1060	630	80-140	115-330	250	110	29	266024302800
*PE-8701060**	870*1060	660	200-260	290-336	250	110	31.5	281024302800
*PE-9001060**	900*1060	685	230-290	160-400	250	110	33	287024202940
*PE-9001200**	900*1200	750	95-165	220-450	200	110	52	338028703330
*PE-10001200**	1000*1200	850	195-265	315-500	200	110	55	348038763330
*PE-12001500**	1200*1500	1020	150-300	400-800	180	160	100.9	420033003500
*PEX-150750**	150*750	120	18-48	8-25	320	15	3.8	120015301060
*PEX-250750**	250*750	210	25-60	13-35	330	30	5.5	138017501540
*PEX-2501000**	250*1000	210	25-60	16-52	330	37	7	156019501390
*PEX-2501200**	250*1200	210	25-60	20-61	330	45	8.5	214016601500
*PEX-3001300**	300*1300	250	20-90	16-105	300	75	11	272019501600
Note: For different materials, production capacity is different.

Ball Mill

Ball mill is a key equipment to grind the crushed materials, and the ball mill is widely used in powder-making production line including cement, silicate, new-type building material, refractory material, fertilizer, ore dressing of ferrous metal and non-ferrous metal, glass ceramics, etc. Besides,it can grind various ores and other materials with dry type and wet type. There are two kinds of ball mill, grate type and overflow type due to different ways of discharging material.

* Mining Industry : Used to grind various kinds of ores.
* Ceramic Industry : Used to finish and grind various kinds of raw materials and cement.
* Smelting Industry : Used to grind various kinds of slag.
* Power generation : Used to grind coal for combustion use.
* Chemical Industry : Used to grind coke, ilmenite, and others.

Parameter for Ball Mill
Model	Shell rotation speed(r/min)	Ball load(t)	Feeding size(mm)	Discharging size(mm)	Capacity(t/h)	Motor power(kw)	Weight(t)

Ø900*1800	36-38	1.5	<=20	0.075-0.89	0.65-2	18.5	4.6
Ø900*3000	36	2.7	<=20	0.075-0.89	1.1-3.5	22	5.6
Ø1200*2400	36	3	<=25	0.075-0.6	1.5-4.8	30	12
Ø1200*3000	36	3.5	<=25	0.074-0.4	1.6-5	37	12.8
Ø1200*4500	32.4	5	<=25	0.074-0.4	1.6-5.8	55	13.8
Ø1500*3000	29.7	7.5	<=25	0.074-0.4	2-5	75	15.6
Ø1500*4500	27	11	<=25	0.074-0.4	3-6	110	21
Ø1500*5700	28	12	<=25	0.074-0.4	3.5-6	130	24.7
Ø1830*3000	25.4	11	<=25	0.074-0.4	4-10	130	28
Ø1830*4500	25.4	15	<=25	0.074-0.4	4.5-12	155	32
Ø1830*6400	24.1	21	<=25	0.074-0.4	6.5-15	210	34
Ø1830*7000	24.1	23	<=25	0.074-0.4	7.5-17	245	36
Ø2100*3000	23.7	15	<=25	0.074-0.4	6.5-36	155	34
Ø2100*4500	23.7	24	<=25	0.074-0.4	8-43	245	42
Ø2100*7000	23.7	26	<=25	0.074-0.4	8-48	280	50
Ø2200*4500	21.5	27	<=25	0.074-0.4	9-45	280	48.5
Ø2200*6500	21.7	35	<=25	0.074-0.4	14-26	380	52.8
Ø2200*7000	21.7	35	<=25	0.074-0.4	15-28	380	54
Ø2200*7500	21.7	35	<=25	0.074-0.4	15-30	380	56
Ø2400*3000	21	23	<=25	0.074-0.4	7-50	245	54
Ø2400*4500	21	30	<=25	0.074-0.4	8.5-60	320	65
Ø2700*4000	20.7	40	<=25	0.074-0.4	12-80	400	94
Ø2700*4500	20.7	48	<=25	0.074-0.4	12-90	430	102
Ø3200*4500	18	65	<=25	0.074-0.4	-----	800	137

Spiral Classifier

Spiral Classifier is a machine that is primarily used to classify the slimes (fines) from a coarser, sandy sized material.
According to the difference in sedimentation rate of mineral particles and mud, the particle sizes of ores with 1.5mm-0.03mm are classified. Waste mud or water for ore sand can be separated from the ores. It’s also usually applied to ore washing, desliming and dehydration and so on.

Model	Spiral Dia. (mm)	Trough Length (mm)	Rotation Speed (r/min)	Sand-Return	Overflow	Power (kw)		Dimension *LWH (mm)*	Weight(t)
						For Driving	For Lifting
FG-3	300	3000	12-30	/	/	1.1	/	38504901140	0.7
FG-5	500	4500	8-12.5	135-210	32	1.1	/	54306801480	≦1.9
FG-7	700	5500	6-10	340-570	65	3	/	67209801820	≦3.1
FG-10	1000	6500	5-8	675-1080	110	5.5	/	759012402380	≦4.9
FC-10		8400		675-1080	85	7.5	/	960012402680	≦6.2
FG-12	1200	6500	4-6	1170-1870	155	7.5	2.2	818015703110	≦8.5
FC-12		8400		1170-1870	120	7.5	2.2	1037015403920	≦11
2FG-12		6500		2340-3740	310	15	4.4	823027903110	≦15.8
2FC-12		8400		2340-3740	240	15	4.4	1037027903920	≦17.6
FG-15	1500	8300	4-6	1830-2740	235	7.5	2.2	1041018804080	≦12.5
FC-15		10500		1830-2740	185	7.5	2.2	1267018204890	≦16.8
2FG-15		8300		2280-5480	470	15	4.4	1041033904080	≦22.1
2FC-15		10500		2280-5480	370	15	4.4	1267033704890	≦30.7
FG-20	2000	8400	3.6-5.5	3290-5940	400	11-15	3	1079025304490	≦20.5
FC-20		12900		3210-5940	320	11-15	3	1561025305340	≦28.5
2FG-20		8400		7780-11880	800	22-30	6	1100046004490	≦35.5
2FC-20		12900		7780-11880	640	22-30	6	1576046005640	≦48.7
FG-24	2400	9130	3.67	6800	580	15	3	1165029104970	≦26.8
FC-24		14130		6800	490	18.5	4	1658029307190	≦41
2FG-24		9130		13600	1160	30	6	1271054305690	≦45.8
2FC-24		14130		13700	910	37	8	1771054308000	≦67.9
2FG-30	3000	12500	3-2	23300	1785	40	8	1602066406350	≦73
2FC-30		14300		23300	1410	40	8	1709166408680	≦84.8
Please kindly note all the general parameters are for your reference only, as each valued clients' mining environment is different, so our machines/processing line are normally tailor-made specifically for each clients and therefore the parameters will be different. Only the tailor-made machines/processing line can perfectly suit each individual clients requirements and ensure highest recovery rate to make their clients investment worth!

Magnetic Separator

Our factory produces one roller, two rollers, three rollers, four rollers wet type and dry type high intensity magnetic separator and low intensity magnetic separator, magnetic field intensity from 800 gauss to 20000 gauss. The high gradient magnetic separator is a strong magnetic separator for the screening of weak magnetic minerals. Magnetic separators are widely used for separate magnetic iron ore,Tin ore, ilmenite, titanium ore, hematile, manganese, cobalt, cassiterite, coltan,tantalum, niobium, zircon sand, beach black sands, Monazite ore, Rutile ore,silica purify sand and so on.

Parameter for CTS(N.B) Series One drum(Single drum) magnetic separator
Model	Shell size (D.*L) mm	Magnetic induction on shell surface mT			Capacity		Power kw	Rotate speed r/min	Weight Kg

		Magnetic pole geometric centre	AVG	Max. magnetic strength	T/h	m 3/h

CTS(N.B)-46	400×600		130	160	1~3	5	1.1	45	600
CTS(N.B)-66	600×600		145	170	5~10	16	1.1	40	705
CTS(N.B)-69	600×900		145	170	8~15	24	1.1	40	830
CTS(N.B)-612	600×1200		145	170	10~20	32	2.2	40	990
CTS(N.B)-618	600×1800		145	170	15~30	48	2.2	40	1330
CTS(N.B)-712	750×1200	120	155	180	15~30	48	3	35	1500
CTS(N.B)-718	750×1800	120	155	180	20~45	72	3	35	2100
CTS(N.B)-918	900×1800	148	165	190	25~55	90	4	28	2900
CTS(N.B)-924	900×2400	148	165	190	35~70	110	4	28	3500
CTS(N.B)-1018	1050×1800	148	165	190	40~75	120	5.5	22	4000
CTS(N.B)-1021	1050×2100	160	240	280	45~88	140	5.5	22	4500
CTS(N.B)-1024	1050×2400	160	240	280	52~100	160	5.5	22	5000
CTS(N.B)-1030	1050×3000	160	240	280	65~125	200	7.5	22	6200
CTS(N.B)-1218	1200×1800	160	240	280	47~90	140	5.5	19	5800
CTS(N.B)-1224	1200×2400	160	240	300	82~120	192	7.5	19	6200
CTS(N.B)-1230	1200×3000	160	240	280	80~150	240	7.5	19	7200
CTS(N.B)-1530	1500×3000	180	240	300	90~170	270	11	14	8100
CTS(N.B)-1540	1500×4000	180	240	300	115~220	350	11	14	9300
* CTS is suitable for the roughing and cleaning of particle size in 6-0mm; * CTN is suitable for the cleaning and scavenging of fine particle size in 0.6-0mm , and for heavy medium in coal; * CTB is suitable for the roughing and cleaning of ores in size of 0.5-0mm, especially suitable for the cleaning of ores in size of 0.15-0 mm.

Spiral Chute

Spiral Chute is the best equipment for mining and mineral processing, which combines the characteristics of the spiral
concentrator, shaking table and Centrifugal concentrator. It is made of the fiberglass lined with wear-resistant polyurethane and corundum cover, light moisture proof, anti-rust. It is mainly used for separation and recovery of a wide range of minerals: zircon, ilmenite, rutile, iron ore, chromite, manganese, tin, tantalum and tungsten ore, silica sands, gold, copper and base metals and etc., as well as other non-ferrous metals, rare metals and non-metallic minerals.

Parameter for Spiral Chute
Model	5LL-400	5LL-600	5LL-900	5LL-1200	5LL-1500	5LL-2000
Spiral Diameter (mm)	400	600	900	1200	1500	2000
Screw Pitch(mm)	240/180	450/360	40405	720/540	900	1200
Dia. Rate	0.45	0.4	0.4/0.6	0.6	0.6	0.6
Gradient (°)	9	9	9	9	9	9
Num. Of Threads	1-2	1-2	2-3	2-4	2-4	2-4
Num. Of Turns	5	5	5	5	5	4
Feeding Size (mm)	2	2	2	2	3	4
Feeding Density (%)	25-55	25-55	25-55	25-55	25-55	30-35
Capacity (t/h)	0.2-0.5	0.8-1.2	2-3	4-6	6-8	7-10
Boundary Size *LWH (mm)*	4604601500	7007002600	106010604000	136013605230	156015605230	212021205230


Weight (kg)	50	150	400	600	800	900

Shaking Table

The mineral processing shaking table is a type of gravity separation machine employed for the separation with the fine
materials.It could continuously sort concentrate ore, second-grade ore and tailings. It is applied in roughing, cleaning and
scavenging for dressing coarse sand(2-0.5mm), fine sand(0.5-0.074mm), pulp(0.074mm).

Parameter for Shaking Table
Model		6s -7.6	6s- 7.6	6s- 7.6	6s- 4.08	6s- 1.95	6s- 0.5
Deck Type		Coarse Ore Deck	Fine Sand Deck	Slurry/Slime Deck	Three Deck Types Available
Beneficiation Area ㎡		7.6	7.6	7.6	4.08	1.95	0.5
Deck Size(mm)	Length (mm)	4450	4450	4450	3000	2100	1100
	transmission end width (mm)	1855	1855	1855	1320	1050	500
	Concentrate end width (mm)	1546	1546	1546	1100	850	430
Maximum Feeding Size (mm)		2	0.5	0.15	Sand--2 Slime--0.1	Sand--2 Slime--0.074	Sand--2 Slime--0.074
Feeding Capacity (ton/hour)		0.8-1.5	0.8-1.5	0.8-1.5	0.4-1.5	0.3-0.8	0.05-0.2
Feeding Density (%)		25-30	20-25	15-25	10-30
Stroke (mm)		16-22	11-16	8-16	6-30	12-28	9-17
Frequency (t/s)		45-48	18-53	50-57	210-320	250-450	280-460
Water added (t/h)		1-3	1-3	1-3	0.4-2	0.2-1	0.1-0.5
Transverse Slope of Deck (°)		2.3°-4. 3°	1.3°-3.3°	1° -2°	0 -10°	0 -8°	0 -10°
Longitudinal Slope of Deck (°)		1.4	0.92	/	/	/	/
Cross-Section Shape of Deck		rectangle	Saw-Tooth/Indention	Triangle	Rectangle, Saw Tooth, Triangle Available
Motor Power (KW)		1.1	1.1	1.1	1.1	1.1	0.55
Transimission Mechanism		Eccentric Linkage Type
Remark: The tables have three distinct deck designs available. - The coarse ore deck is designed for recovering particles size from 0.5mm to 2mm; - The fine sand deck is designed for recovering fine particles in the range of 0.074mm to 0.5mm; - The slime deck is designed for recovering super extremely fine particles in the range of 0.15mm to 0.074mm.

Frequently Asked Questions

What types of minerals can the Complete Rock Chromite Ore Hammer Jaw Crusher Processing plant process?

The processing plant can handle various minerals including chromite, gold, copper, tin, iron, zircon, rutile, and many others.

What is the primary function of the Jaw Crusher in the processing plant?

The Jaw Crusher is used for primary crushing of larger rocks, efficiently reducing their size for subsequent processing.

What is the maximum feeding size for the PE-900*1200 Jaw Crusher?

The PE-900*1200 Jaw Crusher has a maximum feeding size of 750mm.

Can the processing plant be customized based on my mining conditions?

Yes, the processing plant can be tailored to meet specific mining conditions and requirements for optimal performance.

What is the purpose of the magnetic separator in the processing plant?

The magnetic separator is used to separate magnetic materials from non-magnetic materials, enhancing the purity of the final product.

How does the spiral chute work in the processing plant?

The spiral chute uses gravity and spiral motion to separate minerals based on their density and particle size.

What is the role of the ball mill in mineral processing?

The ball mill grinds crushed materials into a fine powder, which is essential for further processing and extraction of minerals.

What types of crushing does the processing plant offer?

The processing plant offers both primary and secondary crushing through coarse and fine crushers.

What is the capacity range of the Jaw Crushers available in this processing plant?

The capacity of the Jaw Crushers ranges from 2 to 800 tons per hour, depending on the model.

How is the grinding circuit designed in this processing plant?

The grinding circuit typically involves a Ball Mill and Spiral Classifier, designed to achieve the required particle size.

What are the main components included in the Complete Rock Chromite Ore Processing plant?

Main components include Jaw Crushers, Ball Mills, Spiral Classifiers, Magnetic Separators, Shaking Tables, and more.

Is training provided for operating the processing plant?

Yes, training can be provided for personnel to ensure safe and efficient operation of the processing equipment.

What safety measures are in place for operating the processing plant?

The processing plant is designed with various safety features, including emergency shut-off systems and protective guards on machinery.

What is the expected recovery rate from the processing plant?

The recovery rate can vary based on the specific setup and materials processed, but optimized systems can achieve high recovery rates.

Can the processing plant handle different types of ores simultaneously?

Yes, the processing plant can be configured to handle multiple ore types simultaneously, depending on the specific design.

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Complete Rock Chromite Ore Hammer Jaw Crusher Processing plant

R3,384,938

Product Description

Jaw Crusher

Spiral Classifier

Magnetic Separator

Spiral Chute

Shaking Table

Frequently Asked Questions

Technical Specifications

Customer Reviews

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