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Woodworking Machinery

coal carbonization furnace oven charcoal maker

  • SKU: 62528395738
  • Category: Woodworking Machinery

Overview

R302,323

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Section:
Machinery
SKU:
62528395738
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Product Description

Overview

Continuous carbonization furnace Product Description

This machine is equipped with automatic feeding conveyor, biomass gasification furnace equipment, dust removal equipment, gas purifier system, PLC touch screen manual automatic dual-purpose electric control cabinet, cooling discharge conveyor, continuous carbonization furnace, etc., which Combining with the principle of the vaporized continuous carbonization and the rotary drum heating that realize a new process of smokeless carbonization.

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working principle 1. Directly put the biomass particles no more than 50mm and materials with a moisture content of less than 12% into the continuous carbonization furnace . If the moisture content exceeds 30%, a dryer is required to cooperate with the production process. 2. Use a gasifier for heating first (either liquefied gas or natural gas). After the internal temperature of the carbonization furnace rises to a certain level, it starts to feed into the furnace, and the raw materials enter the furnace tube to start carbonization 3. The flue gas that will be generated during the carbonization process will be converted into clean combustible gas (carbon monoxide, methane, ethane, etc.) through the process of spraying, cooling, and purification, and then through the fan into the burner continues to heat up,Recycling .According to the characteristics of the material, adjust the temperature. 4. The carbonized materials are cooled and output by the cooling discharge conveyor which can be continuously fed and carbonized for 24 hours nonstop, and the water after the purification system and cooling system can be recycled. According to this cycle, it is enough to achieve self-sufficiency and achieve energy-saving effects.

TypeCapacity
(kg/h)
Power
(kw)
Transmission motorWeight
(ton)
φ1.0*10m800-100018.5Frequency conversion
Speed regulation
9
φ1.2*10m1200-15002210
φ1.5*10m2000-30002211

Raw materials and Finished product

The carbonization furnace is suitable for carbonizing peanut shells, wood chips, corn stalks, bagasse, branches, rice husks, bamboo chips, sunflower seed shells, corn cobs, coffee grounds, cotton stalks and other small 50mm , relatively fluffy particles.

Hd03a4685feb843918a54cea2b9b3f32bO.jpg

Frequently Asked Questions

What materials can be used in the coal carbonization furnace?

The furnace is suitable for carbonizing materials such as peanut shells, wood chips, corn stalks, bagasse, branches, rice husks, bamboo chips, sunflower seed shells, corn cobs, coffee grounds, and cotton stalks, as long as they are small (up to 50mm) and relatively fluffy.

What is the maximum moisture content for materials fed into the furnace?

The maximum moisture content for materials is less than 12%. If the moisture content exceeds 30%, a dryer is required to cooperate with the production process.

How does the carbonization process work?

The carbonization process involves heating the biomass materials in the furnace until they reach a certain temperature, which initiates carbonization. The flue gas produced is converted into clean combustible gas, which is then used to continue heating the furnace.

Can the carbonization furnace operate continuously?

Yes, the carbonization furnace can operate continuously for 24 hours without interruption, allowing for efficient and consistent production.

What features does the furnace include for safety and efficiency?

The furnace is equipped with an automatic feeding conveyor, dust removal equipment, gas purifier system, and PLC touch screen manual automatic dual-purpose electric control cabinet to ensure safe and efficient operation.

What is the capacity range of the coal carbonization furnace?

The furnace has various models with capacities ranging from 800 kg/h to 3000 kg/h, depending on the specific model.

What kind of gas is used to heat the furnace?

The furnace can be heated using either liquefied gas or natural gas, depending on the setup and requirements.

Is there a need for a cooling system?

Yes, a cooling discharge conveyor is included in the system to cool and output the carbonized materials effectively.

How is the flue gas managed during the carbonization process?

The flue gas generated is treated through a process of spraying, cooling, and purification to convert it into clean combustible gas before it is used for heating.

What is the role of the PLC control cabinet?

The PLC touch screen control cabinet allows for manual and automatic operation of the furnace, providing ease of use and flexibility in managing the carbonization process.

What happens to the water after the purification system?

The water after the purification and cooling systems can be recycled, contributing to the self-sufficiency and energy-saving efficiency of the furnace.

What is the weight of the coal carbonization furnace?

The weight of the furnace varies by model, ranging from approximately 2 tons to over 22 tons, depending on its size and capacity.

Can the furnace adjust the temperature during operation?

Yes, the temperature in the furnace can be adjusted according to the characteristics of the material being processed.

What kind of maintenance does the furnace require?

Regular maintenance includes checking the gasifier, ensuring the dust removal system is functioning properly, and inspecting the PLC control systems for optimal performance.

Is training provided for operating the coal carbonization furnace?

Yes, training can be provided for operators to ensure they are familiar with the operation and safety procedures of the carbonization furnace.

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