B21, China Town Mall, Midrand
Product Overview
Plastic PET bottles Recycling Line
1. PET bottle recycling washing line is mainly used for crushing, washing plastic bottles, plastic barrels, coca cola bottles,
mineral water bottles into PET flakes.
2. The whole production line reasonably structured, high degree automation, low electric energy consumption, high capacity, good clean effect, long using life.
3. Final product PET flakes can be used for chemical fiber factory after this line, and used for producing PET strap, no need to do any treatment.
4. Product capacity range is 500-6000 kg/hr
5. Size of final product can be adjusted according to change crusher screen mesh.
Working Flow:
Belt conveyor → Bale opener machine → Belt conveyor → Pre-washer (trommel) →Belt conveyor → Mechanical label remover → Manualseparating table → Metal detector →Belt conveyor → Crusher → Screw conveyor → Floating washer →Screw conveyor → Hot washer chamber →Screw conveyor*2 → High speed friction machine → Screw conveyor → Floating washer → Screw conveyor →Floating washer→Screw conveyor → Horizontal dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper → Control cabinet
PRODUCT SPECIFICATIONS
| Model | Capacity(kg/h) | Install Power (kw) | Water Supply (m3/h) | Manpower | Humidity Content |
| XY-PET500 | 500 | 220 | 1 | 5 | <0.8% |
| XY-PET1000 | 1000 | 500 | 3 | 6 | <0.8% |
| XY-PET2000 | 2000 | 700 | 5 | 8 | <0.8% |
| XY-PET3000 | 3000 | 900 | 6 | 10 | <0.8% |
| XY-PET4500 | 4500 | 1000 | 8 | 12 | <0.8% |
| XY-PET6000 | 6000 | 1200 | 10 | 16 | <0.8% |
PRODUCT CONFIGURATION
Debale machine/Blaes opener
Function:
Break the compressed bottle bales into loose bottles, easy for the following recycling process
Bottle label removing machine
Function:
Remove the bottles labels and part of caps, pre-washing bottles.
The caps of PET bottles are usually made of PP and PE materials, caps are poorly compatible with PET, which will cause the performance of the machine to decrease during granulation.
Labels are usually made of PVC, which has poor thermal stability and will decompose when heated. labels will affect the quality of the final PET particles.
Dry separation/ Trommel:
Function:
Removal many of the solid contaminants (sand, stones, etc.), and represents the first dry cleaning step of the process.
Sorting conveyor with metal detector
Function:
Select and sort different kinds color plastic bottles, remove metal
Crusher
Function: Cut material into flakes, easy for washing and drying.
Feature:
1. rotor with balance treatment for stability and low noise
2. rotor with heat treatment for long lifespan 3. wet crushing with water, which can cool the blades and wash the plastic in advance
5. special rotor structure design for different plastics like bottles or film
6. blades made of special material, with high hardness
7. easy operation to change blades or screen mesh
8. high capacity with stability
Floating washer:
Function: Washing and cleaning PET flakes
Features:
1. rinse the pieces of flakes or scraps in water 2, can use hot type washer to add chemical for washing
3. upper roller be inverter controlled
4. all washer tank made of 304 stainless steel or even 316 stainless steel if needed
5. bottom screw can process sludge
Hot washer Tank
Material: all washer tank made of 304 stainless steel or even 316 stainless steel if needed
Function:
Clean PET flakes by hot water and chemical.
After hot washing, it’s easier to remove oil, glue.
Structure:
Outer layer: Carbon steel
Inner layer: stainless steel
Middle layer: rock wool for insulation
Caustic soda percentage:1-2%
Temperature of hot water:70-90 centigrade
Working method:
Non-stop flakes feeding and loading out.
Friction washer
Function: Friction to clean the materials mechanically
Feature:
1. rotor made of strong & thick material, surface treatment with alloy
2. rotor with balance treatment for stability
3. rotor with heat treatment for long lifespan 4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.
Screw Conveyor
Function: Conveying plastic materials
Feature:
1. Made of stainless steel 304
2. With water input to rub and wash the plastic scraps
3. With 6mm vane thickness
4. Special bearing structure to protect
bearing from possible water leakage.
Dewatering machine
Function:
Drying materials by centrifugal force
Feature:
1. rotor made of strong&thick material, surface treatment with alloy
2. rotor with balance
treatment for stability
3. rotor with heat treatment for long lifespan
4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.
Label separate & Dust remover
Material:Stainless steel
Function: remove the light impurity as dust and label in dried bottle flakes.
SALES AND SERVICE NETWORK
