Automatic PET HDPE LDPE PP PE Bottle Plastic Recycling Machine

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Product Overview

Plastic PET bottles Recycling Line

1. PET bottle recycling washing line is mainly used for crushing, washing plastic bottles, plastic barrels, coca cola bottles,
mineral water bottles into PET flakes.
2. The whole production line reasonably structured, high degree automation, low electric energy consumption, high capacity, good clean effect, long using life.
3. Final product PET flakes can be used for chemical fiber factory after this line, and used for producing PET strap, no need to do any treatment.
4. Product capacity range is 500-6000 kg/hr
5. Size of final product can be adjusted according to change crusher screen mesh.

Complete recycling process:

Working Flow:
Belt conveyor → Bale opener machine → Belt conveyor → Pre-washer (trommel) →Belt conveyor → Mechanical label remover → Manualseparating table → Metal detector →Belt conveyor → Crusher → Screw conveyor → Floating washer →Screw conveyor → Hot washer chamber →Screw conveyor*2 → High speed friction machine → Screw conveyor → Floating washer → Screw conveyor →Floating washer→Screw conveyor → Horizontal dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper → Control cabinet

PRODUCT SPECIFICATIONS

Model	Capacity(kg/h)	Install Power (kw)	Water Supply (m3/h)	Manpower	Humidity Content
XY-PET500	500	220	1	5	<0.8%
XY-PET1000	1000	500	3	6	<0.8%
XY-PET2000	2000	700	5	8	<0.8%
XY-PET3000	3000	900	6	10	<0.8%
XY-PET4500	4500	1000	8	12	<0.8%
XY-PET6000	6000	1200	10	16	<0.8%

PRODUCT CONFIGURATION

Debale machine/Blaes opener

Function:

Break the compressed bottle bales into loose bottles, easy for the following recycling process

Bottle label removing machine

Function:

Remove the bottles labels and part of caps, pre-washing bottles.

The caps of PET bottles are usually made of PP and PE materials, caps are poorly compatible with PET, which will cause the performance of the machine to decrease during granulation.

Labels are usually made of PVC, which has poor thermal stability and will decompose when heated. labels will affect the quality of the final PET particles.

Dry separation/ Trommel:

Function:

Removal many of the solid contaminants (sand, stones, etc.), and represents the first dry cleaning step of the process.

Sorting conveyor with metal detector

Function:

Select and sort different kinds color plastic bottles, remove metal

Crusher

Function: Cut material into flakes, easy for washing and drying.

Feature:

1. rotor with balance treatment for stability and low noise

2. rotor with heat treatment for long lifespan 3. wet crushing with water, which can cool the blades and wash the plastic in advance

5. special rotor structure design for different plastics like bottles or film

6. blades made of special material, with high hardness

7. easy operation to change blades or screen mesh

8. high capacity with stability

Floating washer:

Function: Washing and cleaning PET flakes

Features:

1. rinse the pieces of flakes or scraps in water 2, can use hot type washer to add chemical for washing

3. upper roller be inverter controlled

4. all washer tank made of 304 stainless steel or even 316 stainless steel if needed

5. bottom screw can process sludge

Hot washer Tank

Material: all washer tank made of 304 stainless steel or even 316 stainless steel if needed

Function:

Clean PET flakes by hot water and chemical.

After hot washing, it’s easier to remove oil, glue.

Structure:

Outer layer: Carbon steel

Inner layer: stainless steel

Middle layer: rock wool for insulation

Caustic soda percentage:1-2%

Temperature of hot water:70-90 centigrade

Working method:

Non-stop flakes feeding and loading out.

Friction washer

Function: Friction to clean the materials mechanically

Feature:

1. rotor made of strong & thick material, surface treatment with alloy

2. rotor with balance treatment for stability

3. rotor with heat treatment for long lifespan 4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.

Screw Conveyor

Function: Conveying plastic materials

Feature:

1. Made of stainless steel 304

2. With water input to rub and wash the plastic scraps

3. With 6mm vane thickness

4. Special bearing structure to protect

bearing from possible water leakage.

Dewatering machine

Function:
Drying materials by centrifugal force

Feature:

1. rotor made of strong&thick material, surface treatment with alloy

2. rotor with balance
treatment for stability

3. rotor with heat treatment for long lifespan

4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.

Label separate & Dust remover

Material:Stainless steel

Function: remove the light impurity as dust and label in dried bottle flakes.

SALES AND SERVICE NETWORK

Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 13 Dec, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.

1. What types of plastic bottles can this recycling machine process?

The Automatic PET HDPE LDPE PP PE Bottle Plastic Recycling Machine is designed to process various plastic bottles including PET bottles, plastic barrels, Coca-Cola bottles, and mineral water bottles.

2. What is the capacity range of this recycling machine?

The machine has a capacity range of 500 to 6000 kg/hr depending on the specific model chosen.

3. How does the recycling process work?

The complete recycling process includes steps such as crushing, washing, and drying, utilizing various machines like belt conveyors, pre-washers, label removers, and dewatering machines to ensure efficient recycling.

4. Is this machine energy-efficient?

Yes, the recycling machine is designed with a high degree of automation and low electric energy consumption, making it an energy-efficient solution for recycling plastic.

5. Can the size of the final PET flakes be adjusted?

Yes, the size of the final product can be adjusted according to the change in the crusher screen mesh.

6. What materials are used in the construction of washing tanks?

The washing tanks are made of 304 stainless steel, and 316 stainless steel can be used if needed for enhanced durability.

7. What is the purpose of the hot washer in the process?

The hot washer cleans PET flakes using hot water and chemicals, which helps in effectively removing oil and glue from the flakes.

8. How does the machine handle labels and caps from the bottles?

The machine includes a bottle label removing machine that removes labels and parts of caps during the pre-washing process to ensure a cleaner end product.

9. What kind of maintenance is required for the machine?

Regular maintenance includes checking and changing blades or screen mesh as needed, ensuring the bearings are cooled, and inspecting the overall system for any wear and tear.

10. What are the benefits of using this recycling machine?

The benefits include high capacity, efficient cleaning, long lifespan, low energy consumption, and the ability to produce high-quality PET flakes suitable for various applications.