Production Lines

Automatic Food Machinery Corn Tortilla Machine Doritos Chips Machines Tortilla Production Line

SKU: 1600281079184
Category: Production Lines

The production line is designed for creating a variety of chips and snacks such as triangle chips, Doritos, and tortilla chips. It involves multiple stages of processing using advanced equipment for efficient production, ensuring high quality and consistent output.

R549,876

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Section:: Production Lines
Category:: Production Lines
SKU:: 1600281079184

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Product Description

Triangle Chips / Doritos / Tortilla Production Line

Overview:

Production Process Flow:

Raw Material:

Corn

Basic Recipe:

Corn grits, sugar, coco, cheese, and water

Processing Flow:

Mixer → Screw Conveyor → Double-screw Extruder → Shaping Machine → Separate Drum → Material Distributor → Fryer → De-oil Machine → Flavoring Line

Equipment Involved:

Mixer, Screw Elevator, Rotary Head Extruder, Separate Drum, Distributor, Continuous Fryer or Basket Fryer, Vibrator, Elevator, De-oil Machine, Flavoring Machine

Final Products:

Triangle Chips, Doritos, Tortilla

Machine Material:

Stainless steel 304 or as per customer’s request

Product Parameters:

Model	DZ-65	DZ-85	DZ-100
Voltage	380V/50Hz (customizable)	380V/50Hz (customizable)	380V/50Hz (customizable)
Installed Power	80kw	95kw	130kw
Power Consumption	60kw	70kw	97kw
Capacity	200-250kg/h	300-400kg/h	700-1200kg/h
Length	26m	33m	33.5m

Detailed Equipment Description:

Mixer

Capacity: 150kg/batch

Power: 7.5kw

Function: Mixes various raw materials.

Principle: Motor drives the stirring cage, automatic water adding device, and pneumatic discharge valve.

Double Screw Extruder

Capacity: 180-250kg/h

Power: 45kw

Function: Raw material is cured and puffed, creating different shapes of puffed snacks with mold changes.

Principle: Includes feeding system, extruding system, cutting system, heating system, main motor, and controlling system.

Shaper Machine

Function: Changes rollers to produce various chip shapes based on customer requirements.

Separation Drum

Function: Separates twisted and squeezed snacks (e.g., Kurkure).

Principle: Powered by a world-famous brand motor.

Continuous Fryer

Function: Fries snacks continuously with automatic operation.

Principle: Includes a dynamic oil filtering system that removes dregs, keeping oil fresh and preventing deterioration.

De-oil Machine

Function: Removes oil from the surface of snacks like Kurkure and Cheetos.

Principle: Uses de-oil and oil tanks for filtration to make the snacks healthier.

Flavoring Line

Function: Applies oils and flavors to snacks.

Principle: The device evenly sprays and coats the product surfaces with oil, malt sugar, liquid, and flour-based flavors for enhanced taste and appearance.

This fully automated production line is ideal for efficiently producing a variety of snack products, ensuring high output and quality. The line is adaptable and customizable to meet specific customer needs.

NO.	Name	Brief introduction
1	Raw material	Corn
2	Basic Recipe	Corn grits; sugar; coco; cheese; water
3	Processing flow	Mixer--Screw Conveyor-- Double-screw Extruder --shaping machine --Separate Drum--material distributor-- Fryer-- De-oil Machine--Flavoring Line
4	Equipment involved	Mixer; Screw elevator; Rotary head extruder; Separate drum; Distributor; Continuous fryer or basket fryer; Vibrator; Elevator; De-oil machine; Flavoring machine
5	Final products	Triangle Chips ,Doritos , Tortilla .
6	Machine material	Stainless steel 304 or as customer’s request

Product Sample

.

Product Paramenters

Model	DZ-65	DZ-85	DZ-100
Voltage customized	380V/50Hz	380V/50Hz	380V/50Hz
Installed power	80kw	95kw	130kw
Power consumption	60kw	70kw	97kw
Capacity	200-250kg/h	300-400kg/h	700-1200Kg/h
Length	26m	33m	33.5m

Detailed Images

Name	Mixer
Capacity	150kg/batch
Parameter	power: 7.5kw
Usage	Mixing various kinds of raw material
Working Principle	The motor drives the stirring cage, automatic water adding device and pneumatic discharge valve

Name	Doule Screw Extruder
Capacity	180-250kg/h
Parameter	power: 45kw;
Usage	Raw material is curing and puffed in extruder, becoming different shapes of puffing snacks with moulds changing.
Working Principle	It consists of feeding system, extruding system, cutting system, heating system; main motor and controlling system.

Name	Shaper machine
Usage	By changing the roller, this machine can produce many shapes chips according to customer’s demand.

Name	Separation drum
Usage	Separating the twisted and squeenzed kurkure
Working principle	Under world famous brand motor

Name

Continiuous fryer

Usage

Frying snacks.

Working Principle

The entire frying procedure is controlled inconcentration with automatic operation of a high degree.

A dynamic oil filtering
system with removing dregs at any time .keeping oil fresh and eliminating oil deterioration dueto residual dregs .

Name

Deoil machine

Usage

Deoiling the oil from the surface of kurkure and cheetos

Working principle

With a deoil tank and oil tank, filter the snack oil andmake it more health.

Name

Flavoring line

Usage

Flavoring Snacks.

Working Principle

The device can equally sprayand coat oil , malt sugar , liquid and flourwise flavoron product surfaces to improve the appearance and taste.

Frequently Asked Questions

What types of snacks can the Automatic Food Machinery produce?

The Automatic Food Machinery can produce a variety of snacks including triangle chips, Doritos, and tortilla chips.

What is the raw material used in the production process?

The primary raw material used in the production process is corn.

Can the production line be customized?

Yes, the production line is adaptable and customizable to meet specific customer needs and requirements.

What is the power consumption of the different models?

The power consumption varies by model: DZ-65 uses 60kw, DZ-85 uses 70kw, and DZ-100 uses 97kw.

What is the capacity of the production line?

The capacity of the production line varies by model: DZ-65 can produce 200-250kg/h, DZ-85 can produce 300-400kg/h, and DZ-100 can produce 700-1200kg/h.

What materials are used in the construction of the machine?

The machine is primarily made of stainless steel 304, but can be customized based on customer requests.

What is the processing flow of the production line?

The processing flow includes: Mixer → Screw Conveyor → Double-screw Extruder → Shaping Machine → Separate Drum → Material Distributor → Fryer → De-oil Machine → Flavoring Line.

How does the double-screw extruder work?

The double-screw extruder cures and puffs raw materials to create different shapes of snacks, utilizing a feeding system, extruding system, cutting system, heating system, main motor, and controlling system.

What is the function of the continuous fryer?

The continuous fryer fries snacks continuously with automatic operation, featuring a dynamic oil filtering system to keep the oil fresh and prevent deterioration.

How does the de-oil machine improve snack healthiness?

The de-oil machine removes oil from the surface of snacks using filtration systems, making the snacks healthier.

What kind of flavors can be applied to the snacks?

The flavoring line can apply oils and various flavors, including malt sugar, liquid, and flour-based flavors to enhance taste and appearance.

Is training provided for operating the machinery?

Yes, training is typically provided to ensure that operators can efficiently and safely use the machinery.

What is the length of the production line?

The length of the production line varies by model: DZ-65 is 26m, DZ-85 is 33m, and DZ-100 is 33.5m.

What is the installed power for each model?

The installed power for the models is as follows: DZ-65 is 80kw, DZ-85 is 95kw, and DZ-100 is 130kw.

Can the machine handle other raw materials besides corn?

While the machine is primarily designed for corn, it can be adapted to process other materials based on specific customer needs.