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The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is an advanced solution designed for high-volume production of stainless steel hose clamps and other spring clips. Perfect for manufacturing plants and construction works, this machine combines high productivity, advanced technology, and durable construction to ensure consistent and reliable performance.
High Productivity: With a production capacity of 16 meters per minute, this machine ensures fast and efficient manufacturing, making it ideal for large-scale operations.
Advanced Forming Stations: Featuring 8 forming stations, the machine offers precise and uniform shaping of wire, resulting in high-quality hose clamps and spring clips.
Durable Build: Weighing 5000 kg, this machine is built to withstand the rigors of continuous operation, ensuring long-lasting reliability even in demanding environments.
Efficient Gear-Driven System: The gear-driven mechanism guarantees smooth operation, while the high-strength guide pillar gantry horizontal frame ensures stability and accuracy during the forming process.
Powerful Motor: Equipped with a 37KW servo motor, the machine provides consistent power for uninterrupted production. The motor drives the system efficiently, reducing energy consumption while maintaining high output.
Material and Construction: The machine is built with top-quality materials, including Cr12 rollers with a hardness of HRC58-60° for durability, and 42CrMo shafts with quenching and tempering for added strength.
Versatile Application: This machine is perfect for making hose clamps and spring clips, with applications in building material shops, manufacturing plants, and construction works.
PLC Control: The machine is equipped with a PLC system that ensures precise control over the entire production process, making it easy to operate and maintain.
Customizable: The diameter of shafts (Dia. 60mm) and the station pitch (250mm) provide flexibility, allowing the machine to handle various sizes and configurations of wire material.
The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is the ideal solution for businesses looking to increase production efficiency and maintain high-quality output in manufacturing hose clamps and spring clips.

1. High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines, shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintai
6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.

TECHNICAL FLOW PROCESS
Automatic Band Clamp Roll Forming Making Machine Working Process:

Technical Configuration:
| No | Items | Technical Parameters | |
| 1 | De-coiler and Straightening Combine Device | Width of Strip | 30-100mm; |
| Thickness of Strip | ≤3.5mm; | ||
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements); | ||
| Outer Diameter of Coil | φ1300mm;Loading Weight:≤2T | ||
| Expand Way | Manual | ||
| Power | De-coiler no power | ||
| Width of Strip | 30-100mm; | ||
| Thickness of Strip | ≤2mm; | ||
| Motor Power | 3 KW (straightening power) | ||
| Speed | Max16m/min | ||
| Roller Arrangement | 7 rollers | ||
| Arrange mode | 4-Point Independent | ||
| 2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
| Type of Driven | Gear | ||
| Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. | ||
| Station Pitch | 250mm | ||
| Max. Feeding Width of Coil | 100mm | ||
| Max. Thickness of Material | 3.5mm | ||
| Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) | ||
| Material of Roller | Cr12,Hardness: HRC58-60° | ||
| Main Driven Motor | 37KW (Servo Motor) | ||
| Bending and Cutting Devices | 1 set | ||
Main Devices Of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | 1 set | ||
| 3 | Guarding Cover | 1 set | ||
| 4 | Control System | 1 set |
DETAIL IMAGES
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.

We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.


| High Productivity | With a production capacity of 16 meters per minute, this machine ensures fast and efficient manufacturing, making it ideal for large-scale operations. |
|---|---|
| Advanced Forming Stations | Featuring 8 forming stations, the machine offers precise and uniform shaping of wire, resulting in high-quality hose clamps and spring clips. |
| Durable Build | Weighing 5000 kg, this machine is built to withstand the rigors of continuous operation, ensuring long-lasting reliability even in demanding environments. |
| Efficient Gear-Driven System | The gear-driven mechanism guarantees smooth operation, while the high-strength guide pillar gantry horizontal frame ensures stability and accuracy during the forming process. |
| Powerful Motor | Equipped with a 37KW servo motor, the machine provides consistent power for uninterrupted production. The motor drives the system efficiently, reducing energy consumption while maintaining high output. |
| Material and Construction | The machine is built with top-quality materials, including Cr12 rollers with a hardness of HRC58-60° for durability, and 42CrMo shafts with quenching and tempering for added strength. |
| Versatile Application | This machine is perfect for making hose clamps and spring clips, with applications in building material shops, manufacturing plants, and construction works. |
| PLC Control | The machine is equipped with a PLC system that ensures precise control over the entire production process, making it easy to operate and maintain. |
| Customizable | The diameter of shafts (Dia. 60mm) and the station pitch (250mm) provide flexibility, allowing the machine to handle various sizes and configurations of wire material. |
The machine has a production capacity of 16 meters per minute, making it suitable for high-volume production.
The machine features 8 forming stations for precise and uniform shaping of wire.
The machine can process stainless steel and other materials suitable for making hose clamps and spring clips.
The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine weighs approximately 5000 kg.
It is equipped with a powerful 37KW servo motor that ensures consistent power for uninterrupted production.
Yes, the machine is equipped with a PLC control system that ensures precise control over the production process, making it user-friendly.
Yes, the diameter of shafts (Dia. 60mm) and the station pitch (250mm) provide flexibility for various wire sizes and configurations.
The lubrication system is self-contained, with excess lubrication from the forming process being recirculated, filtered, and reused.
It is ideal for manufacturing plants, construction works, and building material shops for producing hose clamps and spring clips.
The rollers are made of Cr12 with a hardness of HRC58-60° for enhanced durability.
The gear-driven mechanism guarantees smooth operation while ensuring stability and accuracy during the forming process.
The machine is equipped with a guarding cover and a robust design to ensure safe operation during production.
The machine is designed for easy maintenance, with disassembly and installation of pass stations being straightforward.
The machine is designed for producing stainless steel hose clamps and other types of spring clips.
The machine operates on a specific power supply that meets the requirements of the 37KW servo motor; please refer to the technical specifications for details.
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