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Industrial Machinery

Automatic Flat Wire U-Type Clamp Spring Clip Making Machine

  • SKU: 1600885370060
  • Category: Industrial Machinery

Price per item

R652,399.00

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Section:
Machinery
SKU:
1600885370060
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Product Description

Automatic Flat Wire U-Type Clamp Spring Clip Making Machine

 

The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is an advanced solution designed for high-volume production of stainless steel hose clamps and other spring clips. Perfect for manufacturing plants and construction works, this machine combines high productivity, advanced technology, and durable construction to ensure consistent and reliable performance.

 

Key Features:

 

High Productivity: With a production capacity of 16 meters per minute, this machine ensures fast and efficient manufacturing, making it ideal for large-scale operations.

Advanced Forming Stations: Featuring 8 forming stations, the machine offers precise and uniform shaping of wire, resulting in high-quality hose clamps and spring clips.

Durable Build: Weighing 5000 kg, this machine is built to withstand the rigors of continuous operation, ensuring long-lasting reliability even in demanding environments.

Efficient Gear-Driven System: The gear-driven mechanism guarantees smooth operation, while the high-strength guide pillar gantry horizontal frame ensures stability and accuracy during the forming process.

Powerful Motor: Equipped with a 37KW servo motor, the machine provides consistent power for uninterrupted production. The motor drives the system efficiently, reducing energy consumption while maintaining high output.

Material and Construction: The machine is built with top-quality materials, including Cr12 rollers with a hardness of HRC58-60° for durability, and 42CrMo shafts with quenching and tempering for added strength.

Versatile Application: This machine is perfect for making hose clamps and spring clips, with applications in building material shops, manufacturing plants, and construction works.

PLC Control: The machine is equipped with a PLC system that ensures precise control over the entire production process, making it easy to operate and maintain.

Customizable: The diameter of shafts (Dia. 60mm) and the station pitch (250mm) provide flexibility, allowing the machine to handle various sizes and configurations of wire material.

The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is the ideal solution for businesses looking to increase production efficiency and maintain high-quality output in manufacturing hose clamps and spring clips.

Product Info Gallery

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Our Band Clamp Roll Forming Making Machine Advantages:

1. High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines, shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintai
6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.

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TECHNICAL FLOW PROCESS

Automatic Band Clamp Roll Forming Making Machine Working Process:

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Technical Configuration:

NoItemsTechnical Parameters
1De-coiler and Straightening Combine DeviceWidth of Strip30-100mm;
Thickness of Strip≤3.5mm;
Inner Diameter of Coilф480-520 mm(according to customer’s requirements);
Outer Diameter of Coilφ1300mm;Loading Weight:≤2T
Expand WayManual
PowerDe-coiler no power
Width of Strip30-100mm;
Thickness of Strip≤2mm;
Motor Power3 KW (straightening power)
SpeedMax16m/min
Roller Arrangement7 rollers
Arrange mode4-Point Independent
2Roll Forming and Cutting DeviceForming Stations8 Stations
Type of DrivenGear
Forming Rack:High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.
Station Pitch250mm
Max. Feeding Width of Coil100mm
Max. Thickness of Material3.5mm
Diameter of ShaftsΦ60mm ,42CrMo (quenching and tempering)
Material of RollerCr12,Hardness: HRC58-60°
Main Driven Motor37KW (Servo Motor)
Bending and Cutting Devices1 set

Main Devices Of Roll Forming Machines

NoItemsModelQtyRemark
1De-coiler and Straightening Combine DeviceLS-300F1 set 
2Roll Forming Device 1 set 
3Guarding Cover 1 set 
4Control System 1 set 

DETAIL IMAGES

Product Application Of Our Band Clamp Roll Forming Machine:

This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.

 

Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.

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Special Gear Boxes Device

We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.

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