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Factory Supply PVC/UPVC/CPVC Plastic Pipe Tube Extrusion Production Line
PVC pipe extrusion line is mainly used in the production of pressure water pipes, agriculture irrigation, building or city drainage and Sewage and constructional plumbing cable laying etc. The unit consists of Conical twin screw extruder, PVC pipe mould-Vacuum calibration tank-Haul-off machine-Planetary Saw Cutting machine-Tripping table/Belling machine. Producing pipe diameter range: Φ160mm-Φ400mm. And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer ,water chiller, air compressor etc. to achieve the production and manufacture of high-grade tubing. Advanced design for screws and barrel supplies powerful safeguard for the PVC plasticization. Process Flow:Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing
Detail Specification
Feeder | • To feed material into extruder |
Extruder | • World famous brand electrical component such as Siemens, Schneider, ABB etc •High torque gearbox with adopts NSK/SKF bearing; •Siemens/WEG original motor achieved global after service; • Bimetallic screw and barrel; • Intelligent PLC controlling system with human-friendly interface. |
Die head | • 40Cr material •Complete set include extrusion die head, Slotting & water ring type calibration sleeve • Apply to PVC single,dual,Four cavity extrusion. |
Vacuum calibration tank | • Include full set of vacuum and water pump • length 9000mm |
Haul off | • Upper and lower caterpillar is driven separately by the frequency inverter |
Planetary Saw Cutter | • Planetary saw cutter:enter knife by hydraulic drive • Cutting saw: steel alloy, specific for cutting U-PVC pipe. • Equipped cast aluminum compacted block for accurate cutting • Synchronous control |
Belling machine | • Blow type: internal air blow and external mould compacted calibration, make U, R and Z type sockets; • Siemens PLC controlling:Automation& Remote Function: for centralized Controlling |
Tipping table | •Stainless steel 304 as touching material •Discharge driving by air cylinder |
Model:SJZ80/156Capacity: 300-400kgs/h Motor power: 55kWMaterial of screw & Barrel: 38CrMoAl & Bimetallic
Or
Model:SJZ92/188Capacity: 500-800kgs/h Motor power: 110kWMaterial of screw & Barrel: 38CrMoAl & Bimetallic
Main materials of Body, bin and push: 40Cr, Surface polishing and CR-platingCalibrator: copper or stainless steel, water-ring typeInside flow channel Mirror polishedSpecial chrome plated treatment: 20-30 umCeramic heaters, high efficient and long lifeSpider structure for excellent plasticization
Tank materials: 6-8mm 304 S. S.MaterialsWater temperature and level controlling technology;High pressure and stable water jet.Pressure protection design
Haul-off speed range: 0.5-6m/minAC frequency motor with force cooling fan: Hard gear reducerSpeed driving and control: ABB inverter, 10 times speed exchangeLENZE servo motor Germany),30 times speed exchange available
AMPC400Model of Planetary saw cutter is widely used for pipe diameter from 16-800mm with economical and good cutting effects, it can be with chamfering function for better pipe connection.Cutting length: Measured by encoder or travelling switchFrame structure: beautiful appearance, safe operationItalian hydraulic system: less leakageAdopts pulse system for dust removal: no dust accumulationSlewing mechanism system adopts slewing bearing: high precisionSiemens PLC controller: easy operation by centralized controllingLower noise and less dust.Emergency stop button: safe operation
Application
Technology Data
Model | Model | Extruder | Max. output(kg/h) | Max haul-off speed (m/min) | Motor Power(kw) |
PVC20-110 | 20-110 | SJZ65/132 | 250 | 8 | 37AC |
PVC110-315 | 110-315 | SJZ80/156 | 400 | 6 | 55AC |
PVC315-630 | 315-630 | SJZ92/188 | 700 | 4 | 110AC |
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