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Mineral Separators

300tph Copper Mineral Processing Plant copper Gold Ore

  • SKU: 1601038418880
  • Category: Mineral Separators

R420,000

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Section:
Machinery
SKU:
1601038418880
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Product Description

 

Products Description

Flotation Machine is suitable to separate non-ferrous metal, ferrous metal, noble metal, non-metallic mineral, chemical rough and etc. It can be used in roughing, scavenging, concentration or reverse flotation. In flotation machine, the slurry mixed with drugs would be stirred and inhaled air, so that valuable minerals adhere to bubbles, float to slurry surface and then scraped off ,other minerals still stay in the slurry, thus valuable minerals are separated out.it is the cost-effective one in the market self-priming slurry,self-breathing mining flotation equipment.

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Flotation process introduction

Maintaining recovery and ensuring availability and sustainability while keeping costs under control is challenging. Our flotation solutions maximize your return on investment by enabling gains in throughput, grade and recovery, with minimized environmental impact.

The purpose of the flotation cell is to attach hydrophobic particles to air bubbles, so that they can float to the surface, form a froth, and can be removed.
 

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Application range of the flotation machine:

*Froth flotation has become one of the most important mineral processing methods. Almost all mineral resources can be floated by the Xingaonaifloatation machine.
* Ferrous metal ores: metals mainly concentrate iron and manganese, such as hematite, zincite, ilmenite, etc.
* Precious metal ores: metals mainly concentrate gold and silver.
* Non-ferrous metal ores: copper, lead, zinc, cobalt, nickel, molybdenum, antimony, etc.
* Sulfide minerals: galena, sphalerite, chalcopyrite, chalcocite, pyrite, molybdenite, nickel pyrite, etc.
* Oxide minerals: malachite, scheelite, heteropolar ore, cassiterite, wolframite, etc.
* Soluble saline minerals: potassium salt, rock salt, etc.
* Non-metallic saline minerals: fluorite, apatite, barite, etc.
* Non-metallic minerals and silicate minerals: coal, coal slurry, graphite, sulfur, diamond, quartz, mica, feldspar, beryl,
spodumene, clay minerals, etc.

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Flotation Machine Performance

Xingaonai is a professional flotation machine manufacturer. It has strict quality requirements on the design of the equipment and a mature and excellent flotation machine production process. for different place and different project our flotation machine performace like show in the following table.

CountryOre typeGrade of raw copperGrade of copper concentrationCopper recovery rate(%)
IndonesiaCopper ore1.77%23.86%95.24%
BoliviaTungsten ore0.2%21.20%>65%
PeruCopper-lead-zinc ore85.2%50.4%87.3%

Machine Structure

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Working Principle

the rotation of the impeller produces centrifugal action to form a negative pressure. On the one hand, sufficient air is inhaled to mix with the ore pulp, on the other hand, the ore pulp is stirred to mix with drugs, and the interaction between mineral particles and air bubbles is used to achieve the purpose of mineral separation.

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Flotation cell

It has a slurry inlet and a gate device for adjusting the slurry surface. It is mainly composed of a tank welded with steel plate and a gate welded with steel plate and round steel.

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Mixing device

Being mainly composed of the pulley, impeller, vertical shaft and so on, it is used to mix ore pulp to prevent ore sand from settling in the cells.

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Aeration device

It consists of the intake-tube. When the impeller rotates, a negative pressure is generated in the impeller cavity, so the air is inhaled through the hollow pump tube and dispersed in the slurry to form a bubble cluster.

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Mineralized foam discharging device

The device, which is mainly composed of the motor, reducer and scraper, scrapes out the foam floating
on the surface of

Product Parameters

Specification modelCTBC1018CTBC1024CTBC1030CTBC1218CTBC1224CTBC1230
Cylinder diameter(mm)100010001000120012001200
Cylinder length(mm)180024003000180024003000
Cylinder field strength(mt)300~500300~500300~500300~500300~500300~500
Cylinder rotating speed(r/min)232323202020
Dry ore processing capacity(t/h)36~5444~7566~10347~8262~10583~129
Feed particle size(mm)0~40~40~40~40~40~4
Pulp concentration(%)20~5020~5020~5020~5020~5020~50
Motor power(kw)5.57.57.57.51111
Gross weight(mm)5.26.47.16.77.28.9
Equipment length(mm)316037904460338041904770
Equipment width(mm)225022502250246024602460
Equipment height(mm)175017501750200020002000

Frequently Asked Questions

What is the main function of the 300tph Copper Mineral Processing Plant?

The main function of the 300tph Copper Mineral Processing Plant is to separate valuable minerals, particularly copper and gold, from non-valuable minerals using the flotation process.

How does the flotation process work?

The flotation process works by mixing ore pulp with chemicals to create a slurry, which is then aerated. Valuable minerals adhere to air bubbles and float to the surface, forming a froth that can be collected, while other minerals remain in the slurry.

What types of ores can be processed with this flotation machine?

This flotation machine can process a variety of ores, including ferrous metal ores (like iron and manganese), precious metal ores (like gold and silver), non-ferrous metal ores (like copper and lead), sulfide minerals, oxide minerals, and non-metallic minerals.

What is the capacity of the flotation machine?

The flotation machine has varying capacities depending on the model, ranging from 36 tons per hour to 129 tons per hour.

What is the recovery rate for copper using this processing plant?

The recovery rate for copper can be as high as 95.24%, depending on the specific ore characteristics and processing conditions.

What are the benefits of using this flotation machine?

The benefits include high recovery rates, cost-effectiveness, the ability to process various types of minerals, and minimized environmental impact during the flotation process.

What is the role of the aeration device in the flotation machine?

The aeration device is responsible for introducing air into the slurry, creating bubbles that facilitate the attachment of valuable minerals and their subsequent flotation to the surface.

What are the specifications of the flotation machine?

Specifications vary by model, including cylinder diameter, length, field strength, rotating speed, dry ore processing capacity, pulp concentration, motor power, and dimensions.

Is the flotation machine self-priming?

Yes, the flotation machine is designed to be self-priming, which enhances its operational efficiency.

Can this flotation machine be customized for different projects?

Yes, the flotation machine can be customized based on specific project requirements and ore characteristics.

What is the maintenance requirement for the flotation machine?

Regular maintenance is essential to ensure optimal performance, including checking the impeller, aeration device, and slurry levels, as well as replacing worn parts as necessary.

What materials are used in the construction of the flotation machine?

The flotation machine is primarily constructed from high-quality steel plates to ensure durability and performance.

How does the flotation machine minimize environmental impact?

The flotation machine is designed to maximize recovery and minimize waste, which helps to reduce the overall environmental footprint of the mineral processing operation.

What types of chemicals are used in the flotation process?

Chemicals used in the flotation process typically include collectors, frothers, and modifiers, which help enhance the separation of valuable minerals.

What safety features does the flotation machine have?

Safety features include emergency stop buttons, protective covers, and safety interlocks to prevent accidental operation during maintenance.

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