In the field of HDPE/LDPE recycling projects. Most of the materials come from urban and industrial collection sites, their sizes vary, and the composition of raw materials is different from country to country, even though the composition of HDPE in the same country is different.ACERETECH AWS-HDPE series Recycle Washing Line is designed for recycling daily-use plastic products. Through grading, crushing, and washing, clean and reusable materials can be obtained for downstream use.The raw materials that can be processed by this system are HDPE bottles and utensils, HDPE barrels and boxes, and HDPE daily-use rigid plastics.
Suitable Products
Product Paramenters
Device parameters
Size
Capacity
Motor Power
Equipment footprint
AWS-HDPE10
1000kg/h
150KW
150m 2
AWS-HDPE20
2000kg/h
190KW
260m 2
AWS-HDPE30
3000kg/h
250KW
380m 2
AWS-HDPE45
4000kg/h
400KW
450m 2
Unit energy consumption
Content
Average energy consumption per ton of bottle
Electricity
50-80KW
Water
0.8-1.5T
Compressed air
0.5-1m 3
Steam (optional)
0-100KG
Detergent (optional)
0-3KG
Product Detail
INPUT BELT CONVEYOR
>>> Feeding conveyor to the shredderWith load related controlling device for conveyor belt for avoiding of the overfeeding of the shredder;Metal detector as optional, for detection of metallic contaminants for protecting of the shredder;Belt conveyor can be PVC/Rubber material;The speed of belt conveyor is controlled by inverter.
SHREDDER
>>> Advantages:35% more space inside the cutting chamber ;Built-in hydraulic ram;Variable faster ram movement;Less space occupied than traditional shredders with horizontal rams;Enclosed cutting chamber to prevent materials flying out.
L TYPE BELT CONVEYOR
>>> For conveying flakes out from shredder. >>> PVC belt.>>> With inverter for speed adjustment.
MAGNETIC SEPARATION BELT
>>> Magnetic separation belt can be optional item install on the discharge belt conveyor from shredder, it can autocratical removing ferrous metal by permanent magnet.
PRE-WASHER
>>> The separation tank, built in stainless steel;Discharge drum;Double discharge system for “heavies”, motorized valves;With pneumatic water in-feed-valve, automatic level control via electronic feeder;With compressor blower to inject compressed air to the bottom of the tank;With working platform;
CRUSHER
>>> Crushing with water flushing in;3/5/7 rotor design;Knife adjustment outside chamber;Low noise.
FRICTION WASHER
>>> Friction washer as tough washing unit, to removes most of contaminates;Housing built in stainless steel, welded construction;Reinforced, mild steel and high speed rotor;Oversized, outside mounted bearings;Stainless steel screen, hole size 3 mm;Stainless steel feed - and discharge hoppers for the plastic flakes;Water discharge at the bottom.
FLOATING WASHER
>>> For separation of contaminants or other plastics with gravity > 1 g/cm³ from PE/PP flakes;With screw-IN and screw-OUT;Special design of inner paddles to guarantee sufficient sediment of heavy impurities;Stainless steel SUS304 body;With pneumatic water in-feed-valve, automatic level control via electronic feeler.
DRYING SYSTEM
>>> Handling different material, we have different kinds of drying system, squeezer or centrifugal dryer&pipeline dryer, depends on customer requirement. For soft material such as film we can either use squeezer or centrifugal dryer, after drying, material moisture will be controlled wiithin 5-8%, for rigid plastic material, we can use centrifugal dryer and pipeline dryer system, after drying, material moisture will be less than 1%.
STORAGE SILO
>>> To guarantee non-stop work and stable feeding for downstream extrusion pelletizing line, we will use a buffer silo to storage washed material. Special design can ensure no-blockage for material, at top of the silo, cyclone device for dust removing.
ELECTRICAL CABINET
>>> Electric control component: (Schneider), e.g. Circuit-breaker, AC contact, press button, pilot lamp;For electrical controlling of the entire system;Safety interlock principle;All electrical units: LS, Schneider, ABB.
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 17 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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At Afrimart, we strive to process all orders promptly. Once the payment has been successfully cleared into our account, your order will be processed within 2 to 5 business days. Please note that this processing time excludes weekends and public holidays.
Following the processing of your order, the estimated delivery lead time ranges between 35 to 60 days. However, please be aware that this timeframe is subject to variations due to potential delays in shipping and customs clearance. While we aim to adhere to the original delivery schedule, unforeseen circumstances may occasionally extend the delivery window beyond the anticipated 35 to 60 days.
In the event of high demand or other factors leading to longer shipping times for certain items, we will communicate any expected delays during the initial order confirmation. We appreciate your understanding and patience as we work to ensure your order arrives as swiftly as possible.