1 Ton Steel Iron Industrial Smelting Induction Melting Furnace

The furnace is rated for 1 ton of molten metal per batch (designed to melt 1 ton of steel, iron or cast iron).

It is designed to melt steel, iron and cast iron and is suitable for recycling metal scrap and many common ferrous metalworking applications.

Typical melting time is approximately 60 minutes for the 1-ton charge (actual time may vary with charge composition and operating conditions).

Rated power is 800 kW with a 3-phase input of 3*660 V. Ensure your site electrical infrastructure can support this continuous load and consult your electrical engineer for supply and protection details.

Inner diameter of the furnace is 720 mm and inner length is 1000 mm.

The furnace has a power factor ≥ 0.96, which indicates high electrical efficiency and reduced reactive power requirements—helpful for lowering utility penalties and improving overall energy usage.

Core components include a PLC for control, a gearbox and motor. Specific auxiliary systems (e.g., cooling, power supply panels) should be confirmed with the supplier.

Yes. The product description states comprehensive machinery test reports are provided—request the specific test documents (performance, electrical, QA) from the supplier before purchase.

The furnace offers accurate temperature control which supports safe operation. For safe installation and operation you should also have appropriate protective enclosures, emergency stop circuitry, furnace grounding, operator training, PPE, and comply with local industrial safety regulations—ask the manufacturer for a full safety specification.

Prepare a suitable concrete foundation or mounting surface, confirmed 3*660 V power supply with adequate capacity, proper ventilation and fume handling, cooling water if required, lifting equipment for installation, and qualified electrical/mechanical contractors. Obtain the supplier’s installation checklist before delivery.

Yes—color options are listed as customizable. For other customizations (controls, instrumentation, refractory types, automation) contact the manufacturer to discuss available options and lead times.

Regular maintenance typically includes inspection of the induction coil and crucible/refractory, verification of PLC and electrical connections, gearbox and motor lubrication and checks, and scheduled preventive service. Follow the supplier’s maintenance manual for specific intervals and procedures.

The furnace is described as high power efficiency with a power factor ≥ 0.96. Actual energy consumption and operating costs depend on melt schedule, charge chemistry/temperature, melt losses and local electricity rates—request sample energy consumption data from the manufacturer for your application.

Spare parts and service availability are typically offered by the manufacturer or their dealers. Confirm spare part lists, warranty terms, service contracts and recommended stocking levels with your supplier prior to purchase.

Contact the supplier or sales representative with your location and any customization requests. Lead time and shipping depend on order configuration, production schedule and destination; your supplier will provide a formal quotation and delivery schedule.