It is a replaceable mould (die) designed for OTP crimping applicators to form and crimp wire terminals and cable ends. It provides a controlled 40 mm stroke and a self‑adjusting scale for precise adjustment.
The mould is designed to match various terminal types including many insulated and non‑insulated wire terminals and ferrules. For exact compatibility, provide the terminal part number or dimensions so we can confirm fit.
The mould provides a 40 mm stroke as specified in the product description.
It means the mould includes an integrated adjustment mechanism and scale that helps the applicator automatically set and indicate optimal crimp position and height for consistent crimps, reducing manual fine‑tuning.
It is intended for OTP (one‑touch) type applicators. Compatibility can vary by applicator model and brand — please share your applicator model so we can verify or recommend the correct mould/adaptor.
Supported wire sizes depend on the specific die profile used. The product can be produced in different mould geometries to cover a wide range of wire gauges. Provide your terminal specifications or desired wire range for an exact recommendation.
Yes. We manufacture different moulds and applicators and can produce custom tooling to match specific terminals, wire sizes, or special crimp requirements. Contact us with drawings or samples.
Standard practice is to use high‑strength tool steels with appropriate heat treatment and surface finishing to ensure durability and wear resistance. Exact materials and treatments can be specified on request.
Installation typically involves removing the existing die set, aligning the new mould in the applicator head, and securing it with the prescribed fasteners. Always follow your applicator’s service manual for torque and alignment procedures. If you need an installation guide, request the specific model instructions.
Regularly remove debris and solder/flux residue, lightly lubricate moving parts as recommended by the applicator maker, inspect for wear or chipping, and replace the mould if crimp quality degrades. Avoid abrasive cleaners that could damage surfaces.
Perform crimp pull‑tests and visual inspections against the terminal manufacturer’s crimp standards. Measure crimp height and width where applicable and check for consistent electrical continuity and mechanical strength.
We can supply replacement moulds (die sets), adaptor plates, fasteners, and calibration/adjustment tools. Contact us with your applicator model and mould part number to order spares.
Lead time, MOQ and warranty depend on the specific mould configuration and whether it’s standard or custom. As a manufacturer with an in‑house production team, we often offer competitive lead times — please request a quote with your requirements to get exact timelines, MOQ and warranty details.
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