twin screw corn flakes snack making machine breakfast cereal production line equipment
Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals, but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we can directly eat it. Children can also eat it as sweet and brittle leisure snack food.
Flow chart:
grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging
Flow chart diagram:
Our engineer could design the layout drawing according to your dimension of the factory for the snacks food machine.
Final product:
Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.
Equipment list in the corn puff snacks food production line:
mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling
machine→packing machine
Name
Mixer
Usage
To mix the raw materials evenly, fast speed, no leakage.
Type
Vertical and horizontal type
Motor
3kw, 4kw, 7.5kw etc.
Capacity
20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.
Material
stainless steel, carbon steel
Name
Twin screw extruder
Usage
To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould
Model
DSE65, 70, 85
Motor
22kw, 37kw, 75kw
Capacity
100kg/h to 500kg/h
Material
Screw materials 38CrMoAl
stainless steel, carbon steel
Technical parameter for corn flakes extruder
Model
Installed Power
(kw)
Power Consumption (kw)
Capacity
(kg/h)
Dimension
(m)
DSE65
74
52
100-150
17*1.2*2.2
DSE70
95
70
200-250
20*1.5*2.2
DSE85
139
104
300-500
28*3.5*4.3
Name
Dryer (oven)
Usage
the expanded food go through the "s" passage, to be dried to increase the self life.
Type
electrical, steam, gas fired, diesel fired heating type
Model
KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.
Capacity
100kg/h to 10 ton/h
Material
stainless steel, carbon steel
Flaking machine
To make the puff corn balls to the flakes shape
Hot air baking machine
To bake the corn flakes and make it puff enough to get crisp taste
Name
Flavoring machine
Usage
To mix the sugar and spray the sugar on the surface of the corn flakes
Type
single and double flavoring drum
Motor
0.75kw
Capacity
100kg/h to 500 kg/h
Material
stainless steel
Our advantages
Our Service
1)Provide factory layout according to your factory size in advance; 2)Provide the basic formula; 3)Inspect the machine before leaving the factory;Oversea installation and commissioning equipment; 4)Technician will work with your workers together and teach your workers how to install machines, how to operate machines, how to maintain machines during daily working; 5)Our engineers will teach your workers how to clean the extruder, how to change the screw, how to change barrel etc, and provide technology support with you forever; 6)Provide English Version of Installation / Operation / Service / Maintenance Manual.
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 23 Jan, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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