B21, China Town Mall, Midrand
Three-Disc Electromagnetic Separator
- Section : Machinery
- Category : Mining Machinery
- SKU : 1600949499542
Three-Disc Electromagnetic Separator
The Three-Disc Electromagnetic Separator is an advanced solution for separating minerals with varying magnetic susceptibilities. This machine is designed to maximize recovery and purity while minimizing operational costs.
Key Features
Multi-Outputs: Capable of separating up to 6 different minerals in a single pass, the separator produces 100% clean magnetic fractions with high magnetic recovery rates.
Adjustable Magnetic Intensity: The separator features an adjustable magnetic intensity mechanism, allowing settings from 0 to 20,000 gauss. This flexibility enables the effective extraction of paramagnetic particles.
Magnetic Circuit Isolation Design: The magnet circuit is independently designed to prevent flux leakage, ensuring efficient operation. Heavy non-magnetic brackets support the magnets, enhancing durability.
Feed and Belt Speed Adjustment: The machine allows for precise adjustment of the feed rate, delivering a thin, uniform stream of material to the belt conveyors. Additionally, it includes a feed belt velocity adjustment mechanism for better control of material flow.
Economical Operation: Built from high-quality materials, this separator is designed for cost-effective operations. It produces clean magnetic fractions that typically require no further treatment.
Applications
- Mineral Processing: Perfect for the separation of a wide range of minerals, including ilmenite, monazite, tungsten, tin, tantalum, and various iron ores.
- Industrial Use: Ideal for industries that need efficient sorting of magnetic and non-magnetic ores, enhancing overall resource recovery.
The Three-Disc Electromagnetic Separator is an essential piece of equipment for any mineral processing facility, providing reliable performance and versatility to meet diverse separation needs.
Product Info Gallery
Explore the benefits of the Three-Disc Electromagnetic Separator and see how it can improve your mineral separation processes!
Working Principle
Dry feed material (e.g. beach sands) is discharged from a hopper onto a Vibratory Feeder tray. The material is evenly fed onto a thin conveyor belt. An even and mon-layer of material is conveyed under the rotating high-intensity magnetic discs. Whilst underneath the magnetic discs, magnetic particles are attracted to the high-gradient magnetic zones. These captured particles are then carried by the rotating discs to the discharge chutes where they are released. Scrapers that are mounted on each of the chutes ensure the total discharge of the extracted magnetic particles. Any non-magnetic feed material will pass under each of the three discs and discharge at the end of the conveyor.
Technical Data
| Model | 3PC-500 | 3PC-600 | 3PCX600 |
| Magnetic intensity | 1000Gs-17000Gs | 1000Gs-18000Gs | 1000Gs-20000Gs |
| Number of disk | 3 Pieces | 3 Pieces | 3 Pieces |
| Diameter of disk | 500mm | 600mm | 600mm |
| Rotation Speed of magnetic disk | 25-40 r/min | 22-38 r/min | 22-32 r/min |
| Power supply | 380V | 380V | 380V |
| Exciting coil | 4 Units | 4 Units | 4 Units |
| Matching motor | 0.75 KW | 1.5 KW | 1.5 KW |
| Exciting power | 1.5 kw | 1.6 kw | 1.6 kw |
| Coil temperature | 65 °C | 65 °C | 65 °C |
| Rated current of coil | 1.1-1.8 A | 1.2-1.9 A | 1.2-2.2 A |
| Duty rating | Continuous | Continuous | Continuous |
| Feed width | 210 mm | 300 mm | 300 mm |
| Feed size | ≤2 mm | ≤2 mm | ≤2 mm |
| capacity | 100-500 kg/h | 120-800 kg/h | 80-800 kg/h |
| Overall Size | 280cm×80cm×122cm | 320cm×87cm×116cm | 315cm×90cm×125cm |
| Weight | 1900 kgs | 2200 kgs | 2300 kgs |
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- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What types of minerals can the Three-Disc Electromagnetic Separator process?
The separator is capable of processing a wide range of minerals including ilmenite, monazite, tungsten, tin, tantalum, and various iron ores.
2. How many minerals can be separated in a single pass?
The Three-Disc Electromagnetic Separator can separate up to 6 different minerals in a single pass.
3. What is the adjustable magnetic intensity range of this separator?
The separator features adjustable magnetic intensity settings ranging from 0 to 20,000 gauss.
4. How does the magnetic circuit isolation design benefit operation?
The magnetic circuit isolation design prevents flux leakage, ensuring efficient operation and enhancing durability.
5. Can the feed rate and belt speed be adjusted?
Yes, the separator allows for precise adjustment of both the feed rate and the feed belt velocity for better control of material flow.
6. What is the maximum capacity of the Three-Disc Electromagnetic Separator?
The capacity varies by model: 100-500 kg/h for the 3PC-500, 120-800 kg/h for the 3PC-600, and 80-800 kg/h for the 3PCX600.
7. What are the power requirements for the various models?
The power supply is 380V, with motor power ranging from 0.75 KW to 1.5 KW depending on the model.
8. What are the dimensions and weight of the separator?
The dimensions and weight vary by model: 280cm×80cm×122cm and 1900 kgs for the 3PC-500; 320cm×87cm×116cm and 2200 kgs for the 3PC-600; 315cm×90cm×125cm and 2300 kgs for the 3PCX600.
9. What is the working principle of the Three-Disc Electromagnetic Separator?
The separator works by discharging dry feed material onto a conveyor belt where it passes under rotating high-intensity magnetic discs, attracting magnetic particles which are then discharged.
10. Is the Three-Disc Electromagnetic Separator suitable for continuous operation?
Yes, this separator is designed for continuous operation, making it suitable for industrial applications.
11. What maintenance is required for this separator?
Regular inspections of the magnetic discs and adjustment of feed rates are recommended to ensure optimal performance.
12. How does this separator enhance resource recovery?
By effectively sorting magnetic and non-magnetic ores, the separator maximizes recovery and purity while minimizing operational costs.
13. What are the temperature limits for the coil during operation?
The coil temperature is rated at a maximum of 65 °C.
14. Can the separator handle wet materials?
The Three-Disc Electromagnetic Separator is designed for dry feed materials; it is not suitable for wet materials.
15. Where can I see the separator in action?
You can explore the benefits and see the separator in action through product demos or at mineral processing exhibitions.
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