It captures 360-degree optical images of threaded fasteners (screws) to perform precise visual measurement and automated sorting based on dimensional, surface and thread-quality criteria.
The machine is designed to inspect a wide range of threaded fasteners. Exact size and type ranges depend on the fixturing, camera/lens configuration and software recipe. Contact the manufacturer with sample parts for a capability assessment and recommended fixtures.
Typical inspections include outer/major/minor diameter checks, thread pitch and form analysis, concentricity, profile and contour measurement, burr and surface-defect detection, and presence/absence verification. Specific measurable features depend on optics and software settings.
Standard power is AC 220V, 50Hz. The frame is steel construction with a touch-screen display. For detailed mechanical dimensions, load-bearing floor requirements and electrical details, request the full specification sheet from the supplier.
Those packaging entries appear inconsistent with the machine weight. The machine itself is heavy (approximate installed mass reported as ~700 kg). Packaging dimensions and gross weight should be confirmed with the manufacturer or seller prior to shipping and installation.
The system typically provides result logging and data export (CSV/Excel) and can integrate with factory systems via Ethernet/serial/PLC links or custom APIs. Exact communication protocols and formats should be confirmed and can often be customized under OEM/ODM agreements.
Throughput depends on part size, inspection criteria, feeding method and sorting/rejection timing. Depending on configuration, the machine can range from hundreds to thousands of parts per hour. Provide your target throughput and part samples for an accurate estimate.
For automated operation you will typically need a part feeder (vibratory bowl, conveyor or robotic feed), rejection bins and possibly part-orientation fixtures. These accessories can be supplied or integrated as part of an OEM/ODM solution.
Measurement accuracy and repeatability depend on camera resolution, optics, working distance, lighting and calibration procedures. The system can achieve high-precision optical measurements; request the model-specific metrology datasheet or factory calibration report for numeric tolerances.
The machine uses controlled industrial lighting and high-resolution imaging to capture 360-degree views. Lighting type and configuration (diffuse, coaxial, ring, etc.) are selected to optimize contrast for threads and surface defects and can be tailored by application.
Yes — routine calibration and verification are recommended. Frequency depends on usage and quality requirements; typical practice is an initial factory calibration, daily or weekly verification with reference standards, and periodic full calibration by trained technicians or the vendor.
Regular maintenance includes cleaning optics and lenses, checking and adjusting lighting, verifying mechanical fixtures, updating software, and inspecting electrical and mechanical connections. Follow the vendor maintenance schedule and keep records for traceability.
Yes — the product supports OEM/ODM customization. Inspection recipes, pass/fail rules, reporting formats and communication protocols can usually be tailored to your production and quality requirements.
Because the machine is heavy, install on a flat, stable floor with sufficient load capacity and space for maintenance. Ensure proper grounding and compliance with local electrical codes. Provide operator training and follow lockout/tagout and other safety procedures.
Request a factory demo, on-site trial, or send sample parts for an application audit. The vendor can run your parts through the system and provide sample reports, throughput estimates and recommended fixtures/configurations.
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