It is a compact, electric machine that uses electromagnetic induction to heat a foil liner or heat-sealable film at the container mouth, creating a hermetic seal. The machine generates an alternating magnetic field that heats the foil lining, melting the heat-activated adhesive and bonding the liner or film to the container.
It is designed for bottles, pouches, trays and stand-up pouches. Compatible packaging materials include plastic, paper, glass, and aluminium foil-based liners or heat-sealable films. Confirm liner/film type is induction-compatible before use.
The machine can seal up to 50 pieces per minute under optimal conditions. Actual throughput will depend on operator loading/unloading speed, container shape and size, and selected settings.
The unit operates on 220V and consumes up to 1300W. A properly grounded supply and appropriate circuit protection are recommended.
Key external and structural parts are made from SS304 stainless steel for durability and easy cleaning in food, beverage and medical environments.
Core components include a PLC controller, motor, gearbox, bearings and induction coil. The PLC provides control over parameters such as power, sealing time and conveyor or handling speed.
Yes. It is an automatic unit designed for tabletop use. Operators typically load containers and the machine performs induction sealing automatically. PLC settings allow easy adjustment of parameters.
Use the PLC interface to adjust power output, dwell time (sealing time) and processing speed. For thicker liners or larger containers increase power or dwell time; for thin films reduce settings. Run test seals and inspect quality before full production.
Common causes: incorrect liner/film type, wrong power or dwell time, coil too far from container mouth, contaminants on the sealing surface, or incompatible cap material. Fixes: verify liner compatibility, clean sealing surface, adjust PLC power/time, and check coil position.
Induction sealing works by heating a conductive foil liner. If a metal cap blocks the magnetic field or prevents the foil from mating to the bottle lip, sealing may fail. Typically it is used with plastic or non-conductive caps that contain an induction-compatible liner. Confirm compatibility with the supplier.
Regularly clean the sealing head and work surface, inspect and clean the induction coil, check mechanical fasteners and bearings, lubricate moving parts per manufacturer guidance, and replace worn seals or coils. Follow a scheduled maintenance checklist to ensure reliability.
Yes—when properly operated, induction sealing is a non-contact process that provides tamper-evident, hygienic seals. The SS304 construction supports sanitary use. Always follow good manufacturing practices and validate seals for your specific product.
Check mains voltage and grounding, inspect fuses/circuit breakers, verify emergency stop and safety interlocks are released, ensure PLC shows normal status, and examine wiring for loose connections. Contact technical support if faults persist.
Yes—typical spare parts include induction coils, PLC modules, motors, bearings and electrical components. Service contracts or on-demand technical support may be available from the supplier; request parts lists and lead times when purchasing.
Certifications (CE, ISO, etc.) and customization options vary by manufacturer. Ask the supplier about available certifications, custom fixtures for unusual containers, integration with conveyors or upstream/downstream equipment, and software/PLC customization.
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