B21, China Town Mall, Midrand
Small foam Production Line EPS Expandable Polystyrene Continuous Pre-expander Machine
- Section : Machinery
- Category : Industrial Machinery
- SKU : 1601030653888
Product Description
Product Details
EPS Production Technology - Pre Foaming:
Batch foaming After weighing the EPS beads in batches, they enter the pre foaming machine for pre foaming. -High precision of pre foaming -Wide range of foaming density -EPS raw materials with low pentane content can be prepared -Generally, EPS raw materials contain 6-7% pentane -EPS raw materials with low pentane content contain 3-4.5% pentane (pre released in a pressurized pre foaming machine) Methods of adjusting foaming density -by adjusting the quantity of raw materials to be put in each time -by adjusting the heating time of steam -by adjusting the height of EPS beads in the foaming machine (at which point the steam is cut off) -by adjusting the steam pressure -by regulating the supply of steam (steam to air ratio) Control mode of batch foaming -Control steam pressure (0.1 to 0.6 bar) - low density -Control steam temperature (85 to 99 ° C) - high density -Air mixing - high density
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 04 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is the purpose of the EPS Expandable Polystyrene Continuous Pre-expander Machine?
The EPS Continuous Pre-expander Machine is used to pre-foam EPS beads by heating them with steam, allowing for adjustments in foaming density and producing high-quality expandable polystyrene for various applications.
2. How does the pre-foaming process work?
The pre-foaming process involves weighing EPS beads in batches, introducing them into the machine where steam is applied to expand them, allowing for precise control over the foaming density.
3. What are the benefits of using EPS raw materials with low pentane content?
Using EPS raw materials with low pentane content (3-4.5%) reduces environmental impact and improves safety during the pre-foaming process compared to traditional materials (6-7% pentane).
4. Can the foaming density be adjusted, and if so, how?
Yes, the foaming density can be adjusted by changing the quantity of raw materials, steam heating time, EPS bead height in the machine, steam pressure, and the steam-to-air ratio.
5. What is the control mode for batch foaming?
The control mode for batch foaming includes regulating steam pressure (0.1 to 0.6 bar) for low density and controlling steam temperature (85 to 99 °C) for high density, along with air mixing.
6. What types of products can be made with EPS produced by this machine?
The foam produced can be used in packaging, insulation, and construction materials, as well as in various consumer goods where lightweight and thermal insulation properties are required.
7. Is the machine suitable for small-scale production?
Yes, this small foam production line is designed for efficient small-scale production, making it ideal for businesses looking to produce EPS in limited quantities.
8. What maintenance is required for the machine?
Regular maintenance includes cleaning the steam lines, checking the pressure gauges, inspecting seals and fittings, and ensuring that all electrical components are functioning properly.
9. What is the typical output capacity of this pre-expander machine?
The output capacity can vary based on the specific model and settings, but it is designed to handle small to medium production runs efficiently.
10. Are there safety features included in the machine?
Yes, the machine includes safety features such as pressure relief valves, emergency shut-off controls, and safety interlocks to ensure safe operation.
11. Can the machine operate continuously?
Yes, this production line is designed for continuous operation, allowing for efficient and uninterrupted production cycles.
12. What are the power requirements for the machine?
The power requirements depend on the specific model, but typically, it operates on standard industrial power supplies. Check the product specifications for exact details.
13. How long does it take to pre-foam the EPS beads?
The pre-foaming time can vary based on the density settings and batch size, but typically it takes several minutes per batch.
14. Can the machine be customized for different production needs?
Yes, the machine can be customized with various options and settings to meet specific production needs, including adjustments for different raw materials and output requirements.
15. What is the warranty period for the machine?
The warranty period typically varies by manufacturer, but it usually covers parts and defects for a specified duration. Check the product documentation for specific warranty details.
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