FuDe Disc Granulator – Efficient Solution for Organic Fertilizer and Pellet Production

The FuDe Disc Granulator is a high-performance machine designed to produce organic fertilizer pellets and feed granules with precision and ease. Its advanced features and customizable design make it a versatile tool for organic fertilizer production facilities, farms, and manufacturing plants. The machine ensures smooth and efficient operation, offering users a simple and cost-effective way to convert raw organic materials into valuable pellets.

Key Features

Multi-Purpose Functionality: The FuDe Disc Granulator is specially designed for producing organic fertilizer pellets and feed granules. It transforms raw organic manure into high-quality pellets, ready for agricultural and industrial applications.

High Production Capacity: With a processing capacity of 1000 to 1500 tons, this disc granulator is ideal for large-scale operations. Its efficient design maximizes production while maintaining consistent quality.

User-Friendly Operation: Designed for simplicity, the machine is easy to operate, even for users with minimal technical knowledge. The disc granulator ensures a smooth production process with minimal downtime.

Durable Build Quality: Constructed with high-quality materials, the FuDe Disc Granulator is built to withstand continuous use. Core components like the engine, motor, and bearings ensure long-lasting durability and reliable performance.

Customizable Design: The machine's dimensions (length, width, height) can be customized to fit specific production needs. This flexibility makes it easy to integrate the disc granulator into existing production lines.

High Pellet Formation Rate: The granulation process ensures a pellet formation rate of up to 93%, minimizing material waste and optimizing production efficiency.

Customizable Color Options: Users can select the machine's color to suit their branding or aesthetic preferences, ensuring it fits well into their production environment.

Core Components Built to Last: The disc granulator features essential components like an engine, motor, and bearing, all of which are designed to support long-term operation with minimal maintenance needs.

Low Power Consumption: Powered by a 55KW motor, the disc granulator operates efficiently, balancing power consumption with high performance.

Certified Quality and Testing: Each machine is thoroughly tested and inspected before delivery. Video inspection and a complete machinery test report are provided to ensure quality assurance.

Applications

The FuDe Disc Granulator is versatile and widely used in several industries, including:

• Organic Fertilizer Production: Turns raw organic waste like manure into nutrient-rich fertilizer pellets for agricultural use.
• Feed Pellet Production: Produces feed pellets for livestock, poultry, and aquaculture.
• Manufacturing Plants: Supports large-scale production facilities that require efficient and reliable pellet production.

Advantages

• High Pellet Yield: With a pellet formation rate of 93%, the granulator minimizes material waste and maximizes output.
• Customizable Dimensions: Custom sizing ensures compatibility with various production setups.
• Smooth and Quiet Operation: The advanced design ensures smooth operation with minimal vibration and noise.
• Easy to Use and Maintain: The simple design and low-maintenance requirements reduce operational complexity and cost.

Conclusion

The FuDe Disc Granulator is a highly efficient, easy-to-operate solution for producing organic fertilizer pellets and feed granules. With its high production capacity, durable design, and user-friendly operation, this machine is a vital addition to any fertilizer production facility, farm, or manufacturing plant. Its ability to convert raw organic material into valuable pellets supports sustainable agriculture and feed production, making it a smart investment for businesses aiming to improve productivity and reduce waste.

Product Info Gallery

• Product Overview

Organic fertilizer production equipment disc granulator

The Angle of the pelleting plate of the disc pelleting machine adopts the overall circular arc structure, and the pelleting rate can reach more than 93%. The pelleting plate is equipped with three discharge ports, which is convenient for intermittent production, greatly reducing the labor intensity and improving the labor efficiency. Reducer and motor adopt flexible belt transmission, stable starting, durable, no deformation. Thickened, weighted, strong base design, no need for anchor bolts fixed,smooth movement, the main gear of pelleting machine adopts high-frequency quenching, prolong the service time. This surface has uniform material, high grain rate. Smooth operation, durable equipment, long use time and other advantages, well received by users, is the majority of users to choose the ideal product.

• DETAILS SHOW

The bottom of the granulation plate is strengthened with a number of radiant steel plates, which are durable and never deformed.We use the best steel to produce our products, so as to ensure the quality and longevity of our products.

The Angle of the pelleting plate of the disc pelleting machine adopts the overall circular arc structure, and the pelleting rate can reach more than 93%.The adjusted Angle can ensure even granulation and high granulation rate. Meanwhile, the granulation plate is equipped with three discharge ports, which improves the production efficiency and output.

Disc pelletizer design is reasonable, from the disc to the end are designed by engineers to ensure the pelletizing rate,productivity and service life of the disc pelletizer.

In order to extend the service life of the disc granulator, we have weighted and thickened the base design, without the need for anchor bolts fixed, the disc granulator can also run smoothly.

• WORKING PRINCIPLE

The working principle of this series of products is that the belt pulley and belt are driven by the main motor, and the pinion is driven by the reducer. The pinion and the big gear fixed at the bottom of the plate are open, they tooth each other, work opposite each other. Big gear is by professional design cone hole is installed on a fixed on a frame to adjust the plate after granulating disc, the granulating disc revolve, coupled with the spray device, make material even together, cause the balls in the granulation upper plate design of the automatic feeding system, please, to prevent the wall material viscosity and the use time of this machine can be enhanced greatly, with the continuous rotation of the motor, Materials into the continuous, in order to achieve mass production, to meet the needs of users.

• PRODUCT SPECIFICATIONS

• THE PRODUCTION LINE

Organic fertilizer pellet production line is mainly the material (cow dung, sheep dung, chicken manure, straw, corn straw and sludge) such as animal manure organic waste after fermentation rotten, and ratio of other raw materials in accordance with the requirements in the ratio of mixing system for measuring, ingredients, mixing, by fully mixing materials by belt conveyor after granulating uniform continuous feeding, After polishing and shaping machine cast into spherical particles, after drying, cooling,screening, coating and other processes to become qualified organic granular fertilizer.