B21, China Town Mall, Midrand
Mineral Processing X-ray sorter silver ore gold ore separator coal gangue Intelligent dry separator
- Section : Machinery
- Category : Mining Machinery
- SKU : 1600824553555
Product Description
Mineral intelligent sorting system
The intelligent ore sorting system is a fully automatic equipment that utilizes machine vision, deep learning, automation control, mechatronics integration, high-performance computing, and big data technologies. It simulates human visual perception and brain function by different spectral imaging to distinguish the surface corrosion color, texture, fluorescence, energy spectrum, X-ray transmittance, and other features of the ore. It can rapidly and accurately perform qualitative and quantitative analysis of the ore and effectively select the desired ore.
Green Environmental Protection.
No water needed, no medium required, no coal slurry produced, no toxic and harmful substances used, and no toxic and harmful gases generated.
High sorting accuracy
With the help of high-precision detectors, multi-technology fusion, AI algorithms, and high-precision control systems, precise spraying can be achieved.
Low energy consumption
By adopting centroid air-blowing technology, the loss of high-pressure gas is greatly reduced.
High intelligence
The system runs fully automatically, with remote data transmission and remote fault diagnosis, achieving unmanned operation.
Work Principle
1.The lump coal or ore block is uniformly spread through the feeding/belt device, and transferred by the conveyor belt to the position of the X-ray recognition system.
2.The X-ray recognition system utilizes XRT (X-ray transmission imaging) technology to automatically collect X-ray images of clean coal and gangue, or high/low grade mineral blocks and identify them.
3.The system integrates high-speed computing units and an array of high-pressure gas jet devices to automatically sort mineral blocks based on the image recognition results.
4.Adopting AI (Artificial Intelligence) algorithm, the system utilizes machine learning to continuously improve the recognition accuracy.
Application
Non-ferrous metal ores：antimony, gold, copper, lead, zinc, tungsten, molybdenum, tin, nickel, vanadium, titanium, etc.
Ferrous metal ores: wolfram, iron, manganese, chromium, etc.
Precious metals: gold, silver, etc.
Fluorescent ore: scheelite, fluorite, calcite, Malayite, Zircon, lepidolite, dolomite, stratocite, icelandite, opal, massive fluorite, diamond, etc.
Others: Special energy uranium ores, rare earth ores, non-metallic ores, and other rare metals.
Product Display
MIS-K Series Coal Gangue Intelligent Separator
1. MS-K series coal gangue intelligent separator is a fully automatic intelligent mineral sorting equipment independently developed and manufactured by Tsinghua Tongfang Co., Ltd. for the coal series and kaolin sorting industry.
2. The equipment mainly uses XRT technology and integrates machine vision technology to automatically identify coal gangue within a certain particle size range, distinguishing kaolin and waste stones, and using an array of high-pressure air jets for individual sorting, thus achieving the purpose of intelligent sorting.
3. The equipment has the characteristics of high sorting accuracy, large processing capacity, environmental protection, safety and stability, etc. It can effectively replace the existing manual sorting method and improve the comprehensive utilization rate of coal gangue resources.
| Product Model | MS1200K | MS2000K |
| Applicable particle size (mm) | 300-50 | |
| Capacity (t/h) | 100 | 200 |
| Equipment size (m) | 12.3 (length) x2.8 (width) x2.9 (height) | 12.5 (length) x3.6 (width) x3 (height) |
| Machine power (kW) | 40 | 65 |
| Equipment voltage and frequency | AC380V/660V/1140V，50Hz | |
| Air supply pressure (MPa) | 0.55-0.8 | |
| Ambient temperature (°C) | -15-+40 | |
| Staff Member Annual absorbed dose (mSv/year) | ≤1 | |
| Boundary dose rate (uSv/h) | ≤1, @10cm on the surface of the equipment shell |
MS-C Series Lump Coal Intelligent Separator
1. The MS-C series lump coal intelligent sorting machine is a fully automatic intelligent mineral sorting equipment independently developed and manufactured by Tsinghua Tongfang Co., Ltd. to meet the demands of the coal industry.
2. The equipment adopts XRT technology to automatically identify lump coal within a certain particle size range, distinguishing between clean coal and coal gangue, and using an array of high-pressure air jets for individual sorting, thereby achieving the goal of intelligent dry sorting. It also distinguishes kaolin and waste stones, and uses an array of high-pressure air jets for individual sorting, thereby achieving the goal of intelligent sorting.
3. The equipment features high sorting accuracy, large processing capacity, green and environmentally friendly operation, safety and stability. It can effectively replace existing manual coal selection methods such as manual sorting, jigging, and heavy-medium separation, and reduce the operating costs of coal preparation plants.
| Product Model | MS1200K | MS2000K |
| Applicable particle size (mm) | 300-50 | |
| Capacity (t/h) | 100 | 200 |
| Equipment size (m) | 12.3 (length) x2.8 (width) x2.9 (height) | 12.5 (length) x3.6 (width) x3 (height) |
| Machine power (kW) | 40 | 65 |
| Equipment voltage and frequency | AC380V/660V/1140V，50Hz | |
| Air supply pressure (MPa) | 0.55-0.8 | |
| Staff Member Annual absorbed dose (mSv/year) | ≤1 | |
| Boundary dose rate (uSv/h) | ≤1, @10cm on the surface of the equipment shell |
MS-NF Series Metal/Industrial Mineral Intelligent Separator
1. The MS-NF series intelligent sorting machine for metal and industrial minerals is a fully automatic intelligent mineral sorting equipment independently developed and manufactured by Tsinghua Tongfang Co., Ltd.
2. The equipment mainly uses XRT technology and can integrate machine vision technology to automatically identify metals and industrial minerals within a certain particle size range. It utilizes an array of high-pressure air jet devices for individual sorting, thus achieving the goal of intelligent dry sorting.
3. The equipment can serve the purpose of discarding waste in advance, improving the grade of selection, etc., and bringing economic value to mineral processing enterprises.
4. Applicable mineral types: lead-zinc ore, tin ore, tungsten ore, ore, copper ore, platinum ore, phosphate rock, etc.
| Product Model | MS1200K | MS2000K |
| Applicable particle size (mm) | 300-50 | |
| Capacity (t/h) | 100 | 200 |
| Equipment size (m) | 12.3 (length) x2.8 (width) x2.9 (height) | 12.5 (length) x3.6 (width) x3 (height) |
| Machine power (kW) | 40 | 65 |
| Equipment voltage and frequency | AC380V/660V/1140V，50Hz | |
| Air supply pressure (MPa) | 0.55-0.8 | |
| Ambient temperature (°C) | -15-+40 | |
| Staff Member Annual absorbed dose (mSv/year) | ≤1 | |
| Boundary dose rate (uSv/h) | ≤1, @10cm on the surface of the equipment shell |
Successful Cases
Scrap aluminum sorting case site in Jiangxi
Particle size range: 30-200mm ; Processing capacity: 150t/h ;
Gangue in coal: <3% ; Gangue with coal: <3% ; Economic benefits: 12 million yuan/year
The Coal-Series Kaolin Sorting Project in Shanxi Province.
Particle size range: 50-200mm
Processing capacity: 100t/h
Kaolin content: 30%
Accuracy: >95%
Coal Sorting Project in Inner Mongolia
Particle size range: 30-150mm
Processing capacity: 120t/h
Gangue in coal: <3%
Gangue with coal: <3%
Economic benefits: 10 million yuan/year
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is the main function of the Mineral Processing X-ray sorter?
The main function of the Mineral Processing X-ray sorter is to automatically sort and separate different types of ores and minerals, including silver and gold ores, using advanced X-ray imaging and AI technologies.
2. How does the intelligent sorting system work?
The system works by spreading ore blocks on a conveyor belt, utilizing X-ray recognition technology to capture images, and then employing AI algorithms to identify and sort the minerals based on their characteristics.
3. What types of ores can this system process?
The system can process non-ferrous metal ores (like gold, copper, lead), ferrous metal ores (like iron and chromium), and precious metals (like silver), as well as various fluorescent ores and rare earth ores.
4. Is water required for the operation of this sorter?
No, the sorter operates without the need for water or any medium, making it an environmentally friendly solution.
5. What is the energy consumption like for this equipment?
The sorter is designed for low energy consumption, utilizing centroid air-blowing technology to minimize the loss of high-pressure gas.
6. Can the system operate without human intervention?
Yes, the system is fully automatic and can operate without human intervention, featuring remote data transmission and fault diagnosis capabilities.
7. What is the sorting accuracy of this intelligent separator?
The system achieves high sorting accuracy through the use of high-precision detectors, AI algorithms, and advanced control systems.
8. What are the dimensions and power requirements for the sorter?
The equipment dimensions vary by model, with sizes around 12.3m x 2.8m x 2.9m for MS1200K and 12.5m x 3.6m x 3m for MS2000K. Power requirements are between 40-65 kW, depending on the model.
9. What is the processing capacity of the sorter?
The processing capacity ranges from 100 to 200 tons per hour, depending on the specific model.
10. What safety features does the sorter have?
The sorter includes safety measures such as low boundary dose rates and a designed annual absorbed dose that does not exceed 1 mSv/year, ensuring safe operation for staff.
11. How does the system improve the recognition accuracy over time?
The system employs machine learning algorithms that allow it to continuously improve its recognition accuracy based on data collected during operations.
12. Can the sorter differentiate between clean coal and coal gangue?
Yes, the sorter is equipped to distinguish between clean coal and coal gangue effectively using its X-ray recognition technology.
13. What are the environmental benefits of using this sorter?
The sorter operates without producing toxic substances or harmful gases, and it eliminates the need for water, making it a green technology solution.
14. How does this sorter compare to manual sorting methods?
The sorter offers higher accuracy, efficiency, and safety compared to traditional manual sorting methods, while also reducing operational costs.
15. What types of materials can be sorted with the MS-NF Series?
The MS-NF Series is specifically designed for sorting metal and industrial minerals, including lead-zinc ore, tin ore, tungsten ore, copper ore, and more.
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