We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
Comparison between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description
MIG welding
Saw welding
Capacity
360 pcs/8hrs/set
240 pcs/8hrs/set
No. of welding machines
6
8
No. of welders
3
39
No of welding pass
one path
two paths
Power consumption
MIG saves 40% than SAW
Wire consumption
MIG saves 40% than SAW
Auto laser & video tracing device
MIG welder has auto laser & video tracing device, SAW welder does not
Machine Configuration
Full automatic welding line feature
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechanical arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
Template full automatic welding line layout
Full automatic welding line detailed introduction
Full auto socket welding
This machine is used for upper cap socket welding and edge welding part polishing. Equip with Panasonic YD-350GL4 welder 1 set, water cooling welding torch 1 pcs, 8L automatic cycle water cooling tank 1 set. The main shaft motor is 0.75KW. Polishing motor is 1.5KW, equip with the grating security protection.
This machine is used for upper cap handle welding. Equip with three sets welding torch, 3 welders finish at one time. Equip with Panasonic YD-350GL4 welders 3 sets, welding torch 3 pieces. Main shaft motor is 0.4KW, with the grating security protection. Equip with No.7 hydraulic station, vane pump, 5.5KW. Setting pressure: pressing 4MPa, rising 9MPa.
Full auto base ring welding
This machine is used for lower cap bottom base welding, equip with three welding torch, 6 welders could be finished at two times. Equip with Panasonic YD-350GL4 welder 3 sets, welding torch 3 piece. Main shaft motor 0.4KW, with the grating security protection. Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure: pressing 4MPa, rising 10MPa.
Full auto single head circumference welding
This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention. It adopts Panasonic 500GS (special) high-speed pulse MIG welding source. Welding speed can reach to 1000mm/min. It adopts double internal cooling MIG torch, it is suitable for long time welding. It is equipped with Super-cooler automatic circulating cooling water tank to cooling the welding torch circularly.
Panasonic welding source/power
500A double water-cooling MIG welding torch
φ1.2mm solid core welding wire
Semi auto welding machine feature
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
This machine is used for longitudinal seam welding machine, using button+pedal button+touch screen to control, very convenient/ Equip with Panasonic YD-350GL4 welder 1 set,300A TIG welding torch 1 piece, laser chiller 1 set
The machine is used for circumferential welding of upper and lower cap, equip with welder vision tracking system, finish the circumferential welding automatically, full automatic and no operator, each set equips with Panasonic YD-500GS high speed welder 2 set, water cooling welding torch 2 piece, 8L circle cooling tank 2 piece. Equip with welder vision tracking system 2 set. The electrical control system uses Mitsubishi PLC control unit, pro-face color touch screen operation screen.
Detailed Images
With high quality welding technology guarantee, our LPG cylinder quality can be guaranteed, bellow attach some welding line details:
Longitudinal welding & Circumference welding
Base ring welding
Handle welding & Socket welding
After Sales Service
Timely & satisfied oversea installation service
We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.
Our Factory Site
Our strong machining ability
Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%. Additionally, with strong manufacuting ability, we can delivery every order on time.
FAQ
In order to recommend you the proper machine, we'd like to get the below info from you:
- What's the cylinder size you want to produce?- It's better to provide the cylinder drawing.- What's the daily capacity you want to attain?
This is a pre-sale product with estimated delivery of 35 to 60 days
We will try to import this product for you before 25 Aug, 2024 if you order today.
Delivery lead time of 25 Aug, 2024 may change due to unforeseen economic, logistic or customs inspection factors.
60% deposit is required for the order to be processed via sea
The amount mentioned on the product does not include customs and shipping, please Request Quote for the price which includes shipping and customs.
It might take 2 to 5 working days for us to come with your quote, please be patient with us.
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