the tool ring, and move relative to the workpiece. The chips generated from this cutting process are ideally comma-shaped. Although whirling is an interrupted cutting process the smooth chip formation is such that hardened material to 65 HRc and brittle material can be cut, with either carbide, CBN (Cubic Boron Nitride) or with ceramic tools.Q4:Comparing Whirling with MillingA4:When cutting external threads, we first must look at the similarities between whirling and milling. A whirling ring has multiple cutting teeth similar to a milling cutter. Each cutting edge removes a certain amount of material during the noncontinuous cutting operation. But that’s where the similarities end.Whirling has a more favorable cutting action, due to the gradual entry and exit of the insert cutting edges, allowing greatermetal removal rates. This smooth cutting action reduces radial pressure, creating less stress on the workpiece and insert. Also tool life is significantly extended making the process even more cost effective .
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