The Lab Pyrolysis Reactor / Chemical Machinery is designed for efficient chemical reactions in both lab and industrial-scale pyrolysis applications. This high-performance reactor offers precise control and a variety of heating methods, making it suitable for a range of chemical processing needs..
Key Features:
High-Quality Construction: The reactor is built with durable materials, including a pressure vessel and a self-lubricating wear-resistant sleeve for the mixing shaft, ensuring long-lasting performance and efficient mixing of various media.
Versatile Heating Options: Offers multiple heating types, including electric, water recycling, thermal oil, steam, or far-infrared heating, to meet diverse processing needs.
Precise Control: Equipped with a PID and PLC automatic controller, allowing for precise temperature and pressure regulation during pyrolysis reactions.
Efficient Sealing: Features magnetic, packing, and mechanical seals to ensure leak-proof operation and maintain the integrity of the reaction process.
Large Capacity: The reactor has a maximum working volume of 30m³, making it ideal for both laboratory-scale and large-scale industrial pyrolysis applications.
High Pressure and Vacuum: Capable of handling working pressures up to 10Mpa and ultimate vacuum of 6x10⁻² Mpa for optimal reaction conditions.
Compact Design: The reactor is customizable with dimensions tailored to specific applications, offering flexibility for a variety of setups.
After-Sales Support: Includes engineers available for overseas service, ensuring that your reactor remains in excellent working condition.
The Lab Pyrolysis Reactor / Chemical Machinery is a versatile and reliable solution for chemical processing. Its range of heating methods, precise control system, and durable construction make it an essential tool for pyrolysis reactions in both research and industrial environments.
Product Info Gallery
Technical Parameters
Working Volume (L)
0.1~1
1~10
10~25
25~50
Working pressure(MPa)
Negative pressure -0.1~40 MPa
Negative pressure -0.1~40 MPa
Negative pressure -0.1~30 MPa
Negative pressure -0.1~30 MPa
Working temperature
-196~500 ℃
Stirring speed (r/min)
0-1500
Motor power (W)
40~80
80~200
300~750
1100
Heating power (KW)
0.8~1
1~3
3~6
4~9
Heating type
Electric heating, steam or water or thermal oil circulation, far infrared heating.
Charging type
Charging from above, discharging from below or above.
Shaft
Adopt self-lubricating wear-resistant sleeve, suitable for mixing various media.
Stirring type
Paddle, Impeller, Anchor, Screw, Belt or as per customer request
Seal type
Magnetic seal, packing seal.
Motor
0.1~10L DC motor, 10~50L AC motor, both in explosion-proof type.
Reactor material
Contacting material inside kettle mainly use SUS304, SUS316L, SUS321, SUS310, as well as titanium, nickel, zirconium, hastelloy, etc, or lined with PTFE, PPL, PFA, Ni (Ni6) according to various reaction medium.
Kettle lid open port
Needle Valve on Gas Port and Liquid Port, Bottom Insert Tube for sampling or inlet use, Pipe Plug on Solid Charging Port, Platinum Resistance (PT100) on measuring and controlling Temperature Port, Pressure Gauge and Safety Device (Blasting Disc) on Security Blasting Port, and Cooling Coil Faucet for cooling water inlet/outlet.
Controller Device
Equipped with automatic or programmed PID or PLC to achieve: Temperature display and control, accuracy ± 1 ℃; Program Control; Mixing Speed display and control; Pressure display and control; Level display and control; Flow display and control; Valve open/close control, etc.
Products Description
A reactor can conduct a reaction under pressure inside its vessel, pressure reactor is a special application of a pressure vessel. The pressure can be caused by the reaction itself or created by an external source, like hydrogen in catalytic transfer hydrogenation. High pressure reactors are used in reactions included but are not limited to Hydrogenation, Polymerization, Synthesis, Catalytic, Petrochemical and so on. They are also used to perform research such as Upstream, Biomass, Biopolymer,Zeolite, etc.
Advantages of a High Pressure Reactor
1. It can conduct a reaction above the boiling point of a solvent. Increase in temperature can speed up the desired reaction, and also speed up the decomposition of reagents and starting materials.
2. Closed vessel with static magnetic seal (or also called static seal) can prevent releasing toxic gas and explosion, ensure both zero leakage and a safety operation.
3. The pressure can reduce the reaction volume, less solvent is needed, including the liquid phase, and in turn increase concentration and collision frequency, and accelerate a reaction.
The reactor lid and reactor body are connected by bolts and nuts on flanges, some times, quick open structure will be used for easy opening process.With water or gas circulation through cooling coil, temperature inside reactor kettle can be cool down quickly without opening kettle lid. Types of mixer styles available for various working medium according to different viscosity and property,
Other equipment for reactors
In order to work better and realize more functions, our reactor can also be equipped with other equipment.
Easy-operation device
With quick-open and lifting device, the kettle lid can be easily opened and lifted, also, the kettle body can be flipped for clean up or discharging.
Distillation and Esterification Reactor
With extra components, like horizontal condenser, vertical condenser, collecting tank, buffer tank, a distillation or esterification reaction can happen inside, a vacuum pump can help speed up the whole process.
Circulating equipment
The auxiliary heating equipment of the reactor heats the thermal oil or other media in the reactor, which is circulated to the jacket of the reactor for heating
Pumps
Pumps are machine that conveys or pressurizes fluid.
It can be used with the reactor to transport liquid or gas to realize the reaction.
Controller
PID or PLC controller
Explosion proof and common control cabinet
Application
Our reactor is widely used in a big range, like Medical Industrial, Food Industrial, Chemical Industrial, Raw Material Industrial, Petroleum Industrial, Energy Industrial, New Material and Polymolecular Industrial.
Company Profile
00:00
02:56
WEIHAI GLOBAL CHEMICAL MACHINERY MFG CO., LTD
+Professional design team led by experts with 40 years experience, and Qualified manufacturer in Chemical Machinery Industry:Reactor & Pressure Vessel etc.
+CE ISO EPR EAC Certificates & Special Equipment Licenses: Reactor & Pressure vessel Designing & Manufacture. +Stronger Professional Technical Engineers Team,with Pre-sales providing design drawing and solution by free, and after-sales tracking service. +R&D Center, Products & Process Center, Marketing & Promotion Center, Customers service Center,Planning Center +According to your requirements and specifications, manufacturing customized various reactors and pressure vessels is our specialty, especially new processes such as high temperature & high pressure, magnetic sealing with zero leakage, hydrogenation, stirring systems, the application of various non-ferrous metals and other special materials, integrated automatic control of single and kettles group with IoT remote control and real-time monitoring systems. +Please send us your inquiry or requirements, we will offer you the solution with design drawing & quotation, until products' lifetime service is our vision.
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 01 Jun, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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