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JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System
JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System
JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System
JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System
JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System
JOSTON Bio-Pharma Machine Bioreactor Gmp Solution Preparation System

R186,999

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Stainless Steel High-Efficient Steam Jacketed Solution Mixing Production Line

 

This Stainless Steel High-Efficient Steam Jacketed Solution Mixing Production Line is designed for high-quality, efficient solution mixing, with a range of customizable components to meet the needs of various production processes.

Key Units and Components:

Manufacturing Tank (Mixing Tank):

  • Jacketed mixing tank equipped with either top-mounted or bottom-mounted agitators for effective mixing.

Pre-Filter:

  • Used for filtering particles or suspensions, located between the mixing tank and storage tank. Options include micropore filters or press filters, depending on product requirements.

Transfer Pump:

  • Sanitary grade centrifuge pump used to transfer the solution from the mixing tank to the storage tank.

Storage Tank:

  • Used for storing the mixed solution before the filling and packaging process.

Final Stage Filter:

  • Typically a micropore filter, used before the solution is transferred to the filling machine.

Optional Equipment:

  • High shear emulsifying pump or high-pressure homogenizer for suspension or syrup products.

Pipeline & Valve System:

  • For the smooth transfer and control of liquids throughout the production process.

Control Panel System:

  • PLC/HMI control system or standard button control panel for user-friendly operation.

SS304 Platform:

  • Stainless steel platform for supporting the solution preparation system.

Advantages of the PLC/HMI Control System:

Aseptic Design:

  • Minimizes residue by ensuring no dead areas in the system.

PLC Control:

  • Touchscreen interface with one-key operation, clear process flow chart, automatic liquid distribution, and material transfer throughout the system. Simple, convenient, and user-friendly.

CIP/SIP System:

  • Features automatic online Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) systems, reducing production costs and manual effort.

Automatic Filter Integrity Check:

  • The system automatically checks filter integrity online for continuous operation.

Real-Time Weight and Volume Detection:

  • Continuous monitoring and automatic adjustment of weight and volume during the mixing process.

Data Recording and Reporting:

  • The system records and prints all relevant process data for real-time tracking and analysis.

Technical Specifications:

  • Working Volume: 20-20,000L
  • Materials: SS316L or SS304
  • Tank Structure Options: Single-layer, double-layer
  • Jacket Structure Options: Full jacket, limpet coil jacket, or dimple jacket
  • Heating Medium: Steam, hot water, or electrical heating
  • Cooling Medium: Chiller
  • Agitator Options:
    • Top-mounted (propeller, anchor, scraper, or high shear emulsifying)
    • Bottom-mounted (magnetic or high shear emulsifying)
  • Tank Equipment:
    • Manhole, CIP spray ball, vent filter, sight glass, safety valve, sampling valve, sensors (temperature, pressure, pH, etc.), flush bottom valve, and more.

CIP/SIP System:

  • The system includes online CIP/SIP for tank and pipeline cleaning, ensuring hygienic operation and minimal downtime between production runs.

This solution preparation system is ideal for efficient, hygienic, and high-capacity solution mixing across various industries, offering reliable performance with minimal manual intervention.

 

 

 

 

 

  • Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 31 May, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
  • Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
  • Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
  • Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.

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