This production line automates welding, bending and grinding to manufacture IBC (intermediate bulk container) cage frames used for chemical storage and transport, improving throughput, consistency and product quality compared with manual methods.
Key specs include: product name IBC Cage Frame Production Line; automatic welding function; stainless steel construction; automatic grade: Auto; voltage: 380V; power: 1600W; capacity: 80 (manufacturer-specified); dimensions: 16m x 3.5m x 2m; supply ability: 20 sets per month.
'Capacity: 80' is the manufacturer's nominal capacity figure. It may refer to units per shift/day or a batch figure depending on configuration. Confirm with the supplier for the exact unit of measure and expected throughput under your production parameters.
The line requires a 380V power supply (typically three-phase). The listed power is 1600W. Have your electrical contractor verify site supply, wiring, protective devices and grounding to meet local electrical codes and the machine's startup/load requirements.
Overall dimensions are approximately 16m (L) × 3.5m (W) × 2m (H). You should allow additional clearance for material handling, operator access, maintenance and ventilation. A level concrete floor with appropriate load-bearing capacity and access for forklifts/cranes is recommended.
It is optimized for steel IBC cage frames (stainless steel construction for the line itself). It supports common mild and stainless steels used for cages; for other alloys or thicknesses, consult the supplier to confirm compatibility and adjust welding parameters.
The production line includes automatic welding equipment plus integrated bending and grinding machines, PLC control for coordinated operation, and a compact, durable stainless steel structure to support continuous production.
Yes — most suppliers offer customization for cage dimensions, welding programs, material handling interfaces and PLC I/O for integration. Discuss your product specs and existing line control protocols with the vendor to define required modifications.
Throughput depends on product design, cycle settings and material handling. The automated welding and integrated prep (bending/grinding) provide much more consistent weld quality and higher repeatable output versus manual methods. Ask the supplier for sample cycle times and case studies for comparable products.
Installation typically includes site positioning, electrical connection, grounding, air/ventilation setup (if required), mechanical leveling and alignment, PLC parameterization and commissioning trials. Most manufacturers provide on-site commissioning or remote support.
Suppliers commonly provide operator and maintenance training covering machine operation, PLC HMI use, routine maintenance, basic troubleshooting and safety procedures. Confirm training scope, language and whether it is on-site or remote when placing an order.
Routine tasks include cleaning, lubrication of moving parts, inspection and replacement of welding consumables (electrodes, nozzles), checking grinding/bending tooling, and verifying PLC/servo parameters. Establish a spare-parts list for fast-moving items and follow the manufacturer's maintenance schedule.
Expect standard machine guarding, emergency stops, interlocks, proper ventilation for welding fumes and PPE requirements for operators. Certification availability (CE, ISO, etc.) varies by supplier and market — request up-to-date certificates and safety documentation prior to purchase.
Most manufacturers supply spare parts, remote technical support and after-sales service contracts. Warranty terms vary — commonly 12 months but confirm exact coverage, response times and availability of local service engineers. Given the monthly supply ability (20 sets), ask about lead times for replacement parts.
The quoted supply ability is 20 sets per month. Actual lead time depends on order size, customization and logistics. Contact the supplier with your order details to get an accurate delivery schedule and shipping options.
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