This machine is used to crimp and assemble hydraulic hose ends and fittings. It compresses hose ferrules to form secure crimps for hydraulic hose assemblies.
Crimping range is 6–51 mm (approximately 1/4" to 2"), covering most common hydraulic hose sizes in that range.
The machine provides a crimping force of 3200 kN and operates at a system pressure of 31.5 MPa.
Operation is electrical. Voltage options indicated are 220V or 380V and the motor power options are 3 kW or 4 kW. Confirm single- or three-phase configuration with the supplier before purchase.
The machine comes with 13 die sets and the die length is 75 mm.
Overall dimensions are 650 × 470 × 620 mm and the machine weight is approximately 290 kg.
Rated flow of 10 ml/r refers to the hydraulic pump’s displacement per revolution. It’s a specification that affects hydraulic speed and cycle time of the crimping action.
IP54 means the machine is protected against limited dust ingress (dust-protected) and against water splashes from any direction. It is not waterproof for immersion.
General safe procedure: switch off and isolate power, relieve hydraulic pressure, open the crimp head, remove the old dies, fit the correct die set ensuring proper orientation and seating, close and secure the head, then power up and run a test crimp. Always follow the manufacturer's detailed manual for your model.
It crimps hydraulic hoses and compatible fittings whose outer diameters fall within the 6–51 mm range. Compatibility with specific hose/fitting series should be verified against the die set profile and manufacturer's recommendations.
Typical maintenance includes checking and replacing hydraulic oil as recommended, inspecting and cleaning dies, checking hydraulic hoses and seals for leaks, tightening fasteners, replacing worn parts, and keeping electrical components clean. Follow the machine's maintenance schedule in the supplied manual.
Wear appropriate PPE (gloves, safety glasses), keep hands away from the crimp area during operation, verify hydraulic pressure is relieved before maintenance, lock out power when servicing, and ensure operators are trained on the machine and emergency stop procedures.
Replace dies if you observe visible wear, chips, deformation, inconsistent crimps, leaking hose assemblies, or if crimp dimensions fall out of specification. Regular inspection will help detect wear early.
Many suppliers offer options such as different voltage configurations, additional or specialized die sets, and control accessories (e.g., foot switch). Contact the supplier or manufacturer to confirm available customizations and lead times.
Order replacement dies and spare parts from the machine manufacturer or authorized distributor. For technical support, consult the supplier’s service department or the user manual for troubleshooting guidance and contact details.
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