Automatic Flat Wire U-Type Clamp Spring Clip Making Machine
The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is an advanced solution designed for high-volume production of stainless steel hose clamps and other spring clips. Perfect for manufacturing plants and construction works, this machine combines high productivity, advanced technology, and durable construction to ensure consistent and reliable performance.
Key Features:
High Productivity: With a production capacity of 16 meters per minute, this machine ensures fast and efficient manufacturing, making it ideal for large-scale operations.
Advanced Forming Stations: Featuring 8 forming stations, the machine offers precise and uniform shaping of wire, resulting in high-quality hose clamps and spring clips.
Durable Build: Weighing 5000 kg, this machine is built to withstand the rigors of continuous operation, ensuring long-lasting reliability even in demanding environments.
Efficient Gear-Driven System: The gear-driven mechanism guarantees smooth operation, while the high-strength guide pillar gantry horizontal frame ensures stability and accuracy during the forming process.
Powerful Motor: Equipped with a 37KW servo motor, the machine provides consistent power for uninterrupted production. The motor drives the system efficiently, reducing energy consumption while maintaining high output.
Material and Construction: The machine is built with top-quality materials, including Cr12 rollers with a hardness of HRC58-60° for durability, and 42CrMo shafts with quenching and tempering for added strength.
Versatile Application: This machine is perfect for making hose clamps and spring clips, with applications in building material shops, manufacturing plants, and construction works.
PLC Control: The machine is equipped with a PLC system that ensures precise control over the entire production process, making it easy to operate and maintain.
Customizable: The diameter of shafts (Dia. 60mm) and the station pitch (250mm) provide flexibility, allowing the machine to handle various sizes and configurations of wire material.
The Automatic Flat Wire U-Type Clamp Spring Clip Making Machine is the ideal solution for businesses looking to increase production efficiency and maintain high-quality output in manufacturing hose clamps and spring clips.
Product Info Gallery
Our Band Clamp Roll Forming Making Machine Advantages:
1. High Speed, High Capacity and Stable Performance 2. Just need one time to formed instead of use punching machines, shear machines and other machines 3. Save time, save cost 4. Improve production efficiency and clamping rings quality 5. The pass stations are easy to disassemble, install and maintai 6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
TECHNICAL FLOW PROCESS
Automatic Band Clamp Roll Forming Making Machine Working Process:
Technical Configuration:
No
Items
Technical Parameters
1
De-coiler and Straightening Combine Device
Width of Strip
30-100mm;
Thickness of Strip
≤3.5mm;
Inner Diameter of Coil
ф480-520 mm(according to customer’s requirements);
Outer Diameter of Coil
φ1300mm;Loading Weight:≤2T
Expand Way
Manual
Power
De-coiler no power
Width of Strip
30-100mm;
Thickness of Strip
≤2mm;
Motor Power
3 KW (straightening power)
Speed
Max16m/min
Roller Arrangement
7 rollers
Arrange mode
4-Point Independent
2
Roll Forming and Cutting Device
Forming Stations
8 Stations
Type of Driven
Gear
Forming Rack:
High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display.
Station Pitch
250mm
Max. Feeding Width of Coil
100mm
Max. Thickness of Material
3.5mm
Diameter of Shafts
Φ60mm ,42CrMo (quenching and tempering)
Material of Roller
Cr12,Hardness: HRC58-60°
Main Driven Motor
37KW (Servo Motor)
Bending and Cutting Devices
1 set
Main Devices Of Roll Forming Machines
No
Items
Model
Qty
Remark
1
De-coiler and Straightening Combine Device
LS-300F
1 set
2
Roll Forming Device
1 set
3
Guarding Cover
1 set
4
Control System
1 set
DETAIL IMAGES
Product Application Of Our Band Clamp Roll Forming Machine:
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 24 Apr, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
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At Afrimart, we strive to process all orders promptly. Once the payment has been successfully cleared into our account, your order will be processed within 2 to 5 business days. Please note that this processing time excludes weekends and public holidays.
Following the processing of your order, the estimated delivery lead time ranges between 35 to 60 days. However, please be aware that this timeframe is subject to variations due to potential delays in shipping and customs clearance. While we aim to adhere to the original delivery schedule, unforeseen circumstances may occasionally extend the delivery window beyond the anticipated 35 to 60 days.
In the event of high demand or other factors leading to longer shipping times for certain items, we will communicate any expected delays during the initial order confirmation. We appreciate your understanding and patience as we work to ensure your order arrives as swiftly as possible.