B21, China Town Mall, Midrand
Films: LLDPE, LDPE, HDPE, PE, EPE, BOPP, CPP, OPP, PA, PC, PS, PU
Materials: PP, PA66 fishing nets, carpets, factory trims, PET flakes, foam, optical film
Other Items: EPS, XPS crushed materials, insulation boards, home appliance housings, PVB flakes, electronic waste
Machine Model: ADS
Target Recycled Material: HDPE, LDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, ABS
Final Product Shape: Particles
Output Range: 320 kg/h – 2100 kg/h
Feeding Device: Belt conveyor (standard), roll hauling off device (optional)
Screw Diameter: 100 mm – 180 mm
Material of Screw: Bimetal
L/D of Screw: 50:1
Heater of Barrel: Ceramic or far-infrared heater
Cooling of Barrel: Air cooling via fans
Pelletizing Type: Water-ring, water-strands, or under-water pelletizing
Voltage Standard: Customized to customer location
Optional Devices: Metal detector, masterbatch and additives feeder
Warranty: 13 months from the date of bill of lading
Screw Loader:
Plastics are conveyed into the screw feeder by screw loader to ensure smooth operation.
Main Feeder (Volumetric):
Ensures smooth feeding into the extruder with a stirring screw to avoid material blockages.
Single Screw Extruder:
Unique design for gentle plasticizing of crushed plastics.
Double Vacuum Degassing Zones:
Effectively exhausts volatile materials like moisture to improve granule quality.
Non-stop Piston Type Filter:
Long screen life with easy and quick screen changes. Continuous operation with no downtime required.
Under-water Pelletizing System:
Suitable for high MFI materials with high production capacity needs. Includes a pelletizer and dewatering system.
Water Ring Pelletizing System:
Cutting blades automatically adjust for even granules and are pneumatically pushed to ensure precision.
Dry System:
High performance and low energy consumption, utilizing dewatering vibrating sieves and centrifugal systems.
Self-Cleaning Filter:
Removes impurities like aluminum foil and label paper efficiently with automatic discharge of impurities.
Packing System:
Final granules are stored in silos with controlled packaging and online capacity monitoring.
Remote Monitoring:
Intelligent control system with user-friendly interface for operation and emergency stop.
Protection System:
Safety features to protect workers, materials, and prevent overheating in the compactor.
This pelletizing system is ideal for processing a wide range of recyclable plastics into high-quality pellets, which can then be reused in various manufacturing processes. It's a versatile solution for recycling PET, PE, PP, and other plastics, ensuring energy efficiency and high production rates.
The system offers customization options for different feedstock types and scales of operation, making it suitable for large-scale recycling operations or smaller, specialized processing needs.
Final Products
Product Paramenters
| SPECIFICATIONS | |
| Machine Model | ADS |
| Target Recycled Material | HDPE，LDPE，PP，BOPP，CPP，OPP，PA，PC，PS，PU，ABS Final Product Shape: Particles |
| Final Product Shape | Particles |
| System composition | Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
| Output Range | 320kg/h-2100kg/h |
| Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) |
| Diameter of screw | 100mm-180mm |
| Material of screw | Bimetal |
| L/D of screw | 50/ 1 |
| Heater of barrel | Ceramic heater or Far-infrared heater |
| Cooling of Barrel | Air cooling of fans through blowers |
| Vacuum deashing exhaust | Two Double-zone vacuum degassing system (Standard) |
| Pelletizing type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
| Voltage Standard | According to the Voltage of the Customer's Location |
| Optioanl device | Metal detector, Roll hualing off device, Masterbatch and additives feeder |
| Warranty | 13 months from the date of bill of lading |
| Technical services | project design, factory construction, installation and recommendations, commissioning |
Product Detail
● The plastics such flakes, regrinds, crushed plastics conveyed into the screw feeder by screw loader.
● It will feed the materials into the extruder. There is a stirring screw to avoid material’s blockage at the bottom of the feeder. Feeding hopper with level indicator.● If you want to compound the materials, side feeders are optional.
● Our unique design single screw extruder gently plasticizes the crushed scraps flakes.
● The volatile such as micro-molecules or moisture are effectively exhaust improve the quality of the granules, which is important for flex printed materials.
● Long screen lifetime, lower screen change frequency: Long filter lifetime owing to large filter areas. ● Easy to use and none-stop type: easy and quick screen change and do not need to stop the running machine.● Very low operation cost.
● The Plate type filter is made in a continuous type with two filter plates. There is at least one filter working when the screen is changing.● Ring-shaped heater for consistent and stable heating.
● Highly automatic pelletizing system. It is suitable for materials with high MFI and high production capacity requirements.
● This system includes pelletizer, valve, conveying pipeline, dewatering vibrating screen, silo.
● Cutting blades’ speed is automatically adjusted according to melt pressure at the die head to ensure even granules.● Cutting blades are pushed and fit completely to the die pneumatically, which can avoid the non fit caused by spring ageing.
● Advanced dewatering vibration sieve and horizontal centrifugal present high drying performance and low energy consumption.
● Assemble sieves: The sieves are installed and fixed by screws instead of welding, so you can change the sieves easily in the future.
● The special design filter will greatly remove the impurities that are difficult to scrape such as aluminum foil and label paper. Straight in and out flow channels are designed for customer convenience. Automatic discharge impurities.
● Final qualified granules will be blowed into and storaged in our storage silo. ● You can control the weight of each bag granules and monitor the capacity with our capacity online monitoring & Quantitative weighting system.
● Intelligent control system, fewer buttons, more-friendliness.
Our system can realized one button start, one button stop and emergency stop.
● Protection System
Our advanced system can provide workers’ life safety protection, plastics Properties Protection and protection from over-heating in compactor.
Product Images
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