The machine processes wire from 4 mm up to 12 mm in diameter. Although the product name highlights 10 mm capability, the machine supports a range to accommodate various applications.
It is designed for common industrial wires such as carbon steel and stainless steel. Special alloys may be possible but should be validated with the manufacturer before production.
The machine uses a 5-axis CNC control. This allows complex 3D wire forming, precise orientation changes, and production of intricate shapes typical in automotive and furniture components.
The machine performs automatic straightening, 3D wire bending, and cutting. These functions are integrated for continuous, high-precision production.
Standard electrical requirement is 380V / 50Hz / 3-phase. Depending on configuration, the cell may also use shop air or hydraulic systems; final utility requirements are confirmed at order/installation.
The machine is certified to CE and ISO9001 standards and carries a China patent. It undergoes comprehensive testing and quality assurance before shipment.
The 3D CNC control and high-precision mechanics deliver tight dimensional accuracy and repeatability suitable for automotive and furniture components. Exact tolerances depend on wire diameter, material, tooling and part geometry—please provide sample parts for final capability confirmation.
The machine supports 3D CNC programming with offline programming and teach-pendant/manual programming options. It accepts common CAD/CAM outputs; compatibility details and required file formats should be confirmed with the supplier for your workflow.
Cycle time depends heavily on part complexity, number of bends, and wire diameter. Simple shapes can often be produced at multiple pieces per minute, while complex 3D forms will be slower. For accurate production estimates, provide part drawings and material specs so we can simulate cycle time.
Standard forming tools/dies and cutters are used; tooling kits and special/custom tooling can be supplied. Tooling requirements depend on part geometry and material—custom tooling design services are typically available.
The machine has a total weight of approximately 2800 kg. Exact footprint dimensions vary by configuration; request layout drawings from the manufacturer to plan foundations, floor loading, and access.
The system is automatic with CNC control. Operators are needed for setup, loading/unloading (unless integrated with automation), tool changes and routine supervision. Operator training is recommended and normally provided.
Routine maintenance includes daily cleaning, periodic lubrication of bearings and drive elements, inspection of cutters and tooling, and scheduled checks of electrical and hydraulic/pneumatic systems. Common spare parts to keep on hand: cutting blades, bearings, sensors, PLC modules, belts/gear elements and selected electrical components.
Typical safety features include guarded moving parts, emergency stop, interlocks and compliance with CE safety standards. Operators should use standard PPE: safety glasses, gloves suitable for handling wire, and hearing protection as required by the facility.
Lead time varies by configuration and order volume; a typical range is several weeks to a few months. Transport and installation services (including on-site commissioning and training) are commonly offered. Because the machine is heavy, plan for lifting equipment and appropriate site preparation.
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