The line is designed primarily for HDPE rigid containers such as shampoo cans and milk bottles. It can also handle similar rigid plastics (e.g., HDPE/PP) depending on configuration. It is not optimized for mixed flexible films or highly contaminated waste without pre-sorting.
Maximum production capacity is up to 3000 kg/h. Actual throughput depends on feedstock type, contamination level, and selected configuration (e.g., number of friction washers or dryers).
Standard equipment list includes a bale opener, trommel (sieves), pre-washer, friction washer, floating washing tank, hot washing tank, dewatering machine, hot air dryer, and supporting conveyors and pumps. Specific items may vary by model and customer requirements.
Standard supply is 380V 50Hz. Voltage and frequency can be customized to match local supply (e.g., 400V/50Hz, 480V/60Hz). Specific power demand depends on the final configuration and will be provided with the technical datasheet.
The plant delivers clean, crushed plastic flakes or granules suitable for further drying and extrusion or pelletizing. Final cleanliness and moisture content depend on washing stages and drying configuration.
The washing line uses circulating water in washing tanks to reduce fresh water consumption. However, concentrated wastewater and rinsing effluent typically require external treatment or a wastewater treatment system (can be supplied as an add-on) to meet discharge regulations or enable closed-loop reuse.
The listed gross weight is about 10 tonnes, but the required factory footprint depends on the selected capacity and layout. A typical compact installation footprint and layout drawing will be provided after we know your capacity and site constraints.
Yes — the line is designed for automatic operation with PLC control and an operator HMI. Routine supervision and basic operator training are required for loading, monitoring, and maintenance. We provide commissioning and operator training.
Standard safety features include emergency stop buttons, safety guards and interlocks on moving parts, overload protection on motors, and safe electrical enclosures. Additional site-specific safety upgrades can be added on request.
Routine maintenance includes daily cleaning of screens and tanks, weekly inspection of bearings, belts and conveyor lines, periodic replacement of wear parts (e.g., friction washer plates, sieves), and scheduled motor/electrical inspections. Recommended maintenance intervals and spare parts lists are provided with the machine manual.
Yes. The line is modular and can be customized (e.g., additional washing stages, hot washing, stronger dryers, different trommel sizes, or automated sorting) to match specific feedstock, contamination levels, and capacity requirements.
Energy and water use vary with configuration, processor load and feedstock contamination. Approximate consumption estimates will be provided after reviewing your expected feedstock, throughput and the chosen equipment options. We can provide sample calculations during the quotation process.
Yes. Services typically include factory acceptance testing, on-site installation supervision, commissioning, operator training, and after-sales technical support. Spare parts and remote troubleshooting can also be supplied.
Price and lead time depend on configuration, capacity and optional features. Typical manufacturing lead times range depending on order size and customization; please contact us with your requirements for a firm quotation and estimated delivery schedule.
Standard warranty terms are provided with each quotation (typically factory warranty on mechanical and electrical components). Critical spare parts (wear plates, sieves, belts, bearings) are kept in stock or available for timely supply. Specific warranty length and spare parts terms will be included in the sales agreement.
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