LTM Circular Seam Welding Robot – Advanced Automation for LPG Gas Cylinder Welding
The LTM Circular Seam Welding Robot is a state-of-the-art, fully automated system tailored to meet the demands of high-speed and high-precision welding for LPG gas cylinders. Engineered with cutting-edge technology, this machine ensures consistent weld quality, increased productivity, and reduced manual effort.
Key Features and Benefits
High Efficiency: Capable of welding up to 350 cylinders per hour per set, optimizing production output.
Precise Welding: Utilizes MIG welding technology with a single-pass operation to ensure seamless, high-strength welds.
Customizable Design: Dimensions and voltage can be customized to suit specific operational needs and facility requirements.
Advanced Automation: Equipped with a double tracking system, a conveyor, and a chain mechanism for precise handling and consistent performance.
Durable Components: Features a robust construction with a weight of 40,000 kg, designed for industrial durability and long-term use.
Optimal Welding Speed: Completes one welding pass in just 60 seconds, ensuring efficiency without compromising quality.
Reliable Welding Power: Powered by Panasonic welding equipment and supports 1.2 mm welding wire diameter, delivering consistent performance.
High Duty Cycle: Rated for 100% duty cycle at 350A, ensuring uninterrupted operation during high-demand cycles.
Custom Voltage Options: Voltage settings are customizable to meet diverse operational requirements across global markets.
Applications
LPG Gas Cylinder Manufacturing: Designed specifically for welding circular seams on LPG gas cylinders, ensuring uniform weld quality and compliance with safety standards.
Industrial Welding Projects: Suitable for other circular seam welding tasks in industries requiring automated solutions.
Why Choose the LTM Circular Seam Welding Robot?
The LTM Welding Robot combines automation, precision, and efficiency, making it the perfect choice for high-volume production environments. Its robust design and customizable features cater to specific industry needs, while the advanced welding system ensures reliable and consistent results.
Product Info Gallery
The LTM Circular Seam Welding Robot is a state-of-the-art, fully automated system tailored to meet the demands of high-speed and high-precision welding for LPG gas cylinders. Engineered with cutting-edge technology, this machine ensures consistent weld quality, increased productivity, and reduced manual effort.
Key Features and Benefits
High Efficiency: Capable of welding up to 350 cylinders per hour per set, optimizing production output.
Precise Welding: Utilizes MIG welding technology with a single-pass operation to ensure seamless, high-strength welds.
Customizable Design: Dimensions and voltage can be customized to suit specific operational needs and facility requirements.
Advanced Automation: Equipped with a double tracking system, a conveyor, and a chain mechanism for precise handling and consistent performance.
Durable Components: Features a robust construction with a weight of 40,000 kg, designed for industrial durability and long-term use.
Optimal Welding Speed: Completes one welding pass in just 60 seconds, ensuring efficiency without compromising quality.
Reliable Welding Power: Powered by Panasonic welding equipment and supports 1.2 mm welding wire diameter, delivering consistent performance.
High Duty Cycle: Rated for 100% duty cycle at 350A, ensuring uninterrupted operation during high-demand cycles.
Custom Voltage Options: Voltage settings are customizable to meet diverse operational requirements across global markets.
Applications
LPG Gas Cylinder Manufacturing: Designed specifically for welding circular seams on LPG gas cylinders, ensuring uniform weld quality and compliance with safety standards.
Industrial Welding Projects: Suitable for other circular seam welding tasks in industries requiring automated solutions.
Why Choose the LTM Circular Seam Welding Robot?
The LTM Welding Robot combines automation, precision, and efficiency, making it the perfect choice for high-volume production environments. Its robust design and customizable features cater to specific industry needs, while the advanced welding system ensures reliable and consistent results.
Product Info Gallery
Comparison between MIG and SAW welding for LPG gas cylinder
2000 pcs cylinders/8 Hours
Description
MIG welding
Saw welding
Capacity
360 pcs/8hrs/set
240 pcs/8hrs/set
No. of welding machines
6
8
No. of welders
3
39
No of welding pass
one path
two paths
Power consumption
MIG saves 40% than SAW
Wire consumption
MIG saves 40% than SAW
Auto laser & video tracing device
MIG welder has auto laser & video tracing device, SAW welder does not
Machine Configuration
Full automatic welding line feature
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechanical arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
Template full automatic welding line layout
Full automatic welding line detailed introduction
Full auto socket welding
This machine is used for upper cap socket welding and edge welding part polishing. Equip with Panasonic YD-350GL4 welder 1 set, water cooling welding torch 1 pcs, 8L automatic cycle water cooling tank 1 set. The main shaft motor is 0.75KW. Polishing motor is 1.5KW, equip with the grating security protection.
This machine is used for upper cap handle welding. Equip with three sets welding torch, 3 welders finish at one time. Equip with Panasonic YD-350GL4 welders 3 sets, welding torch 3 pieces. Main shaft motor is 0.4KW, with the grating security protection. Equip with No.7 hydraulic station, vane pump, 5.5KW. Setting pressure: pressing 4MPa, rising 9MPa.
Full auto base ring welding
This machine is used for lower cap bottom base welding, equip with three welding torch, 6 welders could be finished at two times. Equip with Panasonic YD-350GL4 welder 3 sets, welding torch 3 piece. Main shaft motor 0.4KW, with the grating security protection. Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure: pressing 4MPa, rising 10MPa.
Full auto single head circumference welding
This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention. It adopts Panasonic 500GS (special) high-speed pulse MIG welding source. Welding speed can reach to 1000mm/min. It adopts double internal cooling MIG torch, it is suitable for long time welding. It is equipped with Super-cooler automatic circulating cooling water tank to cooling the welding torch circularly.
Panasonic welding source/power
500A double water-cooling MIG welding torch
φ1.2mm solid core welding wire
Semi auto welding machine feature
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
This machine is used for longitudinal seam welding machine, using button+pedal button+touch screen to control, very convenient/ Equip with Panasonic YD-350GL4 welder 1 set,300A TIG welding torch 1 piece, laser chiller 1 set
The machine is used for circumferential welding of upper and lower cap, equip with welder vision tracking system, finish the circumferential welding automatically, full automatic and no operator, each set equips with Panasonic YD-500GS high speed welder 2 set, water cooling welding torch 2 piece, 8L circle cooling tank 2 piece. Equip with welder vision tracking system 2 set. The electrical control system uses Mitsubishi PLC control unit, pro-face color touch screen operation screen.
Detailed Images
With high quality welding technology guarantee, our LPG cylinder quality can be guaranteed, bellow attach some welding line details:
Longitudinal welding & Circumference welding
Base ring welding
Handle welding & Socket welding
After Sales Service
Timely & satisfied oversea installation service
We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.
Our Factory Site
Our strong machining ability
Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%. Additionally, with strong manufacuting ability, we can delivery every order on time.
FAQ
In order to recommend you the proper machine, we'd like to get the below info from you:
- What's the cylinder size you want to produce?- It's better to provide the cylinder drawing.- What's the daily capacity you want to attain?
Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 29 May, 2025, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
0
0 Overall Rating
5
0%
0
4
0%
0
3
0%
0
2
0%
0
1
0%
0
Review this product
For you to write a review, you need to login first
At Afrimart, we strive to process all orders promptly. Once the payment has been successfully cleared into our account, your order will be processed within 2 to 5 business days. Please note that this processing time excludes weekends and public holidays.
Following the processing of your order, the estimated delivery lead time ranges between 35 to 60 days. However, please be aware that this timeframe is subject to variations due to potential delays in shipping and customs clearance. While we aim to adhere to the original delivery schedule, unforeseen circumstances may occasionally extend the delivery window beyond the anticipated 35 to 60 days.
In the event of high demand or other factors leading to longer shipping times for certain items, we will communicate any expected delays during the initial order confirmation. We appreciate your understanding and patience as we work to ensure your order arrives as swiftly as possible.
