B21, China Town Mall, Midrand
low cost processing line for manganese ore
- Section : Machinery
- Category : Mining Machinery
- SKU : 734195650
Jig machine of low cost processing line for manganese ore
Jig Concentrator is one of the ideal devices in energy-saving gravity separation, mainly used in the mining industry for ore
dressing, such as tungsten, tin, gold,ilmenite, hemtite,rutile sand etc. The maximum feeding particle size is 6-25mm and can be reach 30mm in producing sand ore process.Our jig machine adopts advanced jig technology, reach the leading level.
Gelin Supply two types:one is saw-tooh wave jigger; another one is hydraulic radial jigger.
Sawtooth Wave Jigger
Traditional Sawtooth Wave jigger is screen fixed type machine that realizes the separation of light and heavy mineral by the different sedimentation speed in vertical alternating water flow, it mainly used to handle placer gold,tungsten, tin, hematite and beach placer and other minerals.
We have different models meet different requirements:
Features
1.Stroke and jig frequency are easy to adjust,The advanced frequency conversion speed control technology is convenient to operateand manage.
2.Small cover area, high processing capacity per unit area.
3.Suitable for a wide range of particle size because of large processing capacity.
4.More saving water (around 30%-40%)than other normal jigger.
5.High recovery rate and easy to change spare parts and maintain.
Saw-tooth wave Jigger mainly includes three parts:Main Frame, Driving set and Jigging Chamber.
Below is some detailed pictures:
| Parameter for saw-tooth wave jigger | |||||||||
| Model | Charmber | Feeding Size | Adding Water Yield Under Screen | Water Pressure | Handling Capacity | Motor Power | Dimension | Weight | |
| Shape | Area (㎡) | mm | m³/t | MPa | t/h | kw | mm | kg | |
| JT0.57-1 | Ladder | 0.57 | 6 | 1-3 | ≧0.05 | 1-2.5 | 1.5 | 1550x780x1530 | 610 |
| JT1-1 | Ladder | 1.04 | 10 | 1-3 | 2-4 | 2.2 | 2270x1110x1890 | 900 | |
| JT1.5-2 | Rectangle | 1.53 | 10 | 1-2 | 3-8 | 3 | 3200x1550x2050 | 1520 | |
| JT2-2 | Rectangle | 2.28 | 10 | 1-3 | 4-8 | 3 | 3225x1550x2050 | 1640 | |
| JT3-1 | Ladder | 3.3 | 10 | 1-3 | 6-10 | 5.5 | 3180x2000x2600 | 3260 | |
| JT4-2 | Rectangle | 4.33 | 30 | 1-3 | 10-15 | 7.5 | 3600x1850x2600 | 4600 | |
| JT5-2 | Ladder | 4.86 | 10 | 1-3 | 10-15 | 7.5 | 3600x2000x2600 | 4500 | |
| JT1.5-2S | Rectangle | 1.53 | 30 | 1-3 | 3-8 | 1.5x2 | 3200x1550x2050 | 1590 | |
| JT2-2S | Rectangle | 2.28 | 30 | 1-3 | 4-8 | 3x2 | 3225x1550x2050 | 1700 | |
| JT3-2S | Rectangle | 3 | 30 | 1-3 | 6-15 | 5.5x2 | 3560x2030x2600 | 3260 | |
| JT4-2S | Rectangle | 4.33 | 30 | 1-3 | 10-20 | 4x2 | 3600x1850x2600 | 4660 | |
| JT5-2S | Ladder | 4.86 | 30 | 1-3 | 10-20 | 5.5x2 | 3600x2000x2600 | 4700 | |
| JT6-3S | Rectangle | 6 | 30 | 1-3 | 15-30 | 7.5x2 | 4600x2000x2600 | 5900 |
Hydraulic Radial Jigger
Hydraulic radial jig is developed from circular jig. It's composed of two parts: drive and tank. The drive is mechanical hydraulic type, the power is provided by motor through the transmission mechanism let the output shaft of the gear reducer drives the cam rotation, the cam pushes the piston of each master cylinder make periodic reciprocating motion, which converts electrical energy into mechanical energy and then into hydraulic energy. Through hydraulic pipes and all kinds of valves let the moving cylinder drives the cone of jig up and down fluctuation.
Hydraulic radial jig adopts electromagnetic speed regulating asynchronous motor to realize the frequency adjustment, it's a step-less adjustment and the adjustable range of jig frequency is 0-90 times per minute. Hydraulic radial jig has many advantages compared with the various jig machines: Big jigging area, big capacity; because the jig tank is fan-shaped, it is advantageous to recover fine particle materials; Compact structure, central feeding and small distribution space, suitable for use on dredger; Because of the hydraulic drive, the transmission mechanism is simplified and saving power. The total power of the same process capacity is only 11.6 Kw, saving about 55% power than the conventional jig machine in the same concentration area. The pulsation curve is approximation saw-tooth curve, not only conducive to recover fine heavy minerals, also saving a large number of make-up water, the make-up water is about a quarter of the ordinary jig.
Advantages
1. Big capacity, less land occupation, wide recover range on size
2. High concentrating ratio and high recovery
3. Easy to install, operate and maintain
4. The pulsation curve is saw-tooth wave shape facilitate heavy mineral to settling
5. Saving water 60-70% and saving power 55% than the ordinary jig
6. The pulsation speed very easily adjusted by the regulator
7. Can achieve a good result in processing such as placer gold, tungsten, tin, hematite, manganese, barite, and gemstone etc.
| Parameter for hydraulic radial jigger | |||||||||
| Chamber | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
| Jigging area (m3) | 9.9 | 13.2 | 16.5 | 19.8 | 23.1 | 26.4 | 29.7 | 3.3 | 36.3 |
| Stroke (mm) | 20. 25. 30 | ||||||||
| Frequency of stroke (r/min) | 50-85 | ||||||||
| Feeding size (mm) | <25 | ||||||||
| Make-up water (m3/t) | 1-3m3/ton of ore | ||||||||
| Make-up water pressure (Mpa) | ≥0.10 | ||||||||
| Capacity (t/h) | 50-75 | 66-100 | 78-125 | 100-150 | 116-175 | 132-197 | 150-200 | 166-245 | 182-270 |
| Driving motor (kw) | 5.5 | 7.5 | 7.5 | 7.5 | 11 | 11 | 11 | 15 | 15 |
| hydraulic power unit (kw) | 0.55 | ||||||||
| Weight (kg) | 6000 | 8000 | 10000 | 12500 | 14200 | 15800 | 17500 | 18000 | 19200 |
Application&Successful Case
Mining condition:River sand type tin mining.
Our company design turn key process plant for 5000 tons per day.
The customers get high grade tin ore from very low grade after use our equipments.
Below are Tin mining process flowchart and other mining site pictures for jig machines:
Packing & Delivery
- Shipping Timeframes: All orders are processed within 2-5 business days (excluding weekends and holidays). After your order has been processed, the estimated delivery time is before 03 Feb, 2026, depending on customs, Please note that due to high demand, some items may experience longer shipping times, which will be communicated at order confirmation email.
- Order Processing Time: Please allow 2-5 business days for us to process your order before it is shipped . Orders placed after 16:00 on Fridays, or during weekends and public holidays, will begin processing on the next business day. Processing times may be extended during peak seasons or sales events.
- Manufacturing Time: Some products needs manufacturing time, the manufacturing process will take approximately 10-30 business days depending on the product. This timeframe may vary depending on the complexity of the product and current demand. but this will be communicated with you during order confirmation.
- Returns and Exchanges: We offer a 30-day return policy for most items. If you are not completely satisfied with your purchase, you may return it within 30 days of receipt for a refund or exchange. Items must be unused, in their original packaging, and accompanied by proof of purchase. Return shipping costs are the responsibility of the customer, unless the item was damaged or defective upon arrival.
1. What is a low cost processing line for manganese ore?
A low cost processing line for manganese ore includes equipment such as jig machines that utilize energy-saving gravity separation technology to effectively separate manganese ore from other materials. This line is designed to optimize processing efficiency and reduce operational costs.
2. What types of jig machines are available?
There are two main types of jig machines available: the Sawtooth Wave Jigger and the Hydraulic Radial Jigger. Each has unique features and benefits suited for different processing needs.
3. What is the maximum feeding particle size for the jig machines?
The maximum feeding particle size for the jig machines is typically between 6-25mm, with the capability to handle up to 30mm in some sand ore processing applications.
4. How does the Sawtooth Wave Jigger work?
The Sawtooth Wave Jigger operates by using a screen fixed design to separate light and heavy minerals based on their different sedimentation speeds in a vertical alternating water flow.
5. What are the advantages of using the Hydraulic Radial Jigger?
The Hydraulic Radial Jigger features a large jigging area, high capacity, compact structure, and is energy-efficient, saving up to 55% in power compared to traditional jig machines. It also has a saw-tooth pulsation curve that aids in recovering fine heavy minerals.
6. What is the water consumption rate of the jig machines?
The Sawtooth Wave Jigger saves approximately 30-40% more water than conventional jig machines, while the Hydraulic Radial Jigger can save 60-70% in water usage.
7. What minerals can be processed with these jig machines?
These jig machines are suitable for processing a variety of minerals including manganese, tungsten, tin, gold, hematite, barite, and gemstones.
8. How easy is it to maintain the jig machines?
The jig machines are designed for easy maintenance, with readily replaceable spare parts and straightforward operational procedures, making them user-friendly.
9. What is the role of frequency conversion speed control technology?
Frequency conversion speed control technology allows for easy adjustment of the stroke and jig frequency, providing flexibility in operation and management for optimal processing efficiency.
10. What is the capacity range of the Hydraulic Radial Jigger?
The capacity of the Hydraulic Radial Jigger ranges from 50 to 270 tons per hour, depending on the specific model and configuration used.
11. Can these jig machines be used for small scale operations?
Yes, the jig machines can be scaled for small operations, making them suitable for both large mining projects and smaller scale mineral processing needs.
12. What kind of power supply do the jig machines require?
The jig machines typically require an electric power supply, with specific motor power requirements varying by model, ranging from 5.5 kW to 15 kW.
13. Is training provided for operating the jig machines?
Yes, training is usually provided to ensure that operators understand how to use the jig machines effectively and safely.
14. What are the space requirements for installing the jig machines?
The jig machines have a small footprint, which allows them to be installed in limited space environments while still maintaining a high processing capacity.
15. What is the expected recovery rate when using these jig machines?
The jig machines are designed to achieve high recovery rates, effectively separating valuable minerals from waste material during processing.
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