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The KIDEA Friction Welder is a cutting-edge solution for seamless and durable welds. Designed for heavy-duty applications, this machine delivers exceptional performance in joining components with precision and reliability.
The KIDEA Friction Welder is engineered for precision and high productivity. Whether used in industrial manufacturing or specialized projects, it delivers flawless results with exceptional efficiency. The machine's advanced capabilities make it a top choice for professionals who demand quality and reliability.
What friction welding is
Friction welding is a solid-state joining process that produces coalescence in materials, using the heat developed between surfaces through a combination of mechanically induced rubbing motion and applied load. The resulting joint is of forged quality. Under normal conditions, the faying surfaces do not melt. Filler metal, flux and shielding gas are not required with this process.
Dissimilar Materials
Even metal combinations not normally considered compatible can be joined by friction welding, such as aluminum to steel, copper to aluminum, titanium to copper and nickel alloys to steel. As a rule, all metallic engineering materials which are forgeable can be friction welded, including automotive valve alloys, maraging steel, tool steel, alloy steels and tantalum. In addition, many castings, powder metals and metal matrix composites are weldable.
Advantages
Savings—Cost, Time, Material
Since dissimilar materials can be joined, a significant cost savings is possible because engineers can design bimetallic parts that use expensive materials only where needed. Expensive forgings and castings can be replaced with less expensive forgings welded to bar stock, tubes, plates and the like.
Substantial time savings are realized since the process is significantly faster than more conventional methods of welding.
Friction welding produces forged quality joints, with a 100% butt joint weld through the contact area. This solid section shows the narrow heat-affected weld zone and resulting displaced material (flash).
Models & Applications
Models & Capabilities | |||||
Model | Max. Upset Force (KN) | Welding Diameter (mm) | Mobile Fixture Workpiece Length (mm) | Rotary Fixture Workpiece Length (mm) | RPM (Max.) Variable (r/min) |
C-2.5 | 25 | 6-18 | 50-500 or unlimited | 15-300 | 2500 |
C-4 | 40 | 6-18 | 50-450 or unlimited | 15-300 | 2500 |
C-20 | 200 | 12-35 | 80-750 or unlimited | 50-200 | 2000 |
C-20B | 200 | 14-35 | 80-750 or unlimited | 50-300 | 1800 |
C-25 | 250 | 14-40 | 80-750 or unlimited | 50-300 | 1800 |
C-32 | 320 | 18-50 | 80-850 or unlimited | 50-300 | 1500 |
C-40 | 400 | 20-60 | 80-750 or unlimited | 50-300 | 1500 |
C-50 | 500 | 18-70 | 80-750 or unlimited | 50-300 | 1350 |
C-80 | 800 | 45-80 | 100-1100 or unlimited | 50-300 | 1350 |
SFC-10 | 100 | 12-26 | 80-750 or unlimited | 50-200 | 0-1500 Adjustable |
SFC-30 | 300 | 12-50 | 80-750 or unlimited | 50-300 | 0-1800 Adjustable |
SFC-40 | 400 | 30-60 | 80-750 or unlimited | 50-300 | 0-1200 Adjustable |
We customize friction welding machines as customers' requests. |
At Afrimart, we strive to process all orders promptly. Once the payment has been successfully cleared into our account, your order will be processed within 2 to 5 business days. Please note that this processing time excludes weekends and public holidays.
Following the processing of your order, the estimated delivery lead time ranges between 35 to 60 days. However, please be aware that this timeframe is subject to variations due to potential delays in shipping and customs clearance. While we aim to adhere to the original delivery schedule, unforeseen circumstances may occasionally extend the delivery window beyond the anticipated 35 to 60 days.
In the event of high demand or other factors leading to longer shipping times for certain items, we will communicate any expected delays during the initial order confirmation. We appreciate your understanding and patience as we work to ensure your order arrives as swiftly as possible.