Capacity depends on model and feed size; typical high-capacity crushers handle from 100 to 2,000+ tons per hour. Exact throughput should be confirmed for the selected model and material properties.
It can process a wide range of hard and medium-hard materials including granite, basalt, limestone, river stone, and recycled concrete. Some very abrasive or sticky materials may require specialized wear parts or pre-screening.
Maximum feed size varies by crusher model and configuration; common high-capacity machines accept feed sizes from 300 mm up to 1,200 mm. Check the specific model specification for exact limits.
Final product size is adjustable via crusher settings, screens, and secondary/tertiary crushing stages. Typical outputs range from coarse aggregate down to 0–5 mm fines, depending on configuration.
Power requirements depend on crusher type and capacity; large high-capacity units commonly require diesel engines or electric motors in the hundreds to thousands of kilowatts. Confirm power supply options (electric or diesel) for the chosen model.
High-capacity crushers are available in both stationary (plant) and mobile (tracked or wheeled) configurations. Choose stationary for fixed plants and mobile for flexible or multi-site operations.
Regular maintenance includes inspecting and replacing wear parts (jaw/concave/liners), checking bearings, lubrication, checking belt tensions and screens, and clearing blockages. Daily inspections and scheduled preventive maintenance (weekly/monthly) are recommended depending on usage.
Common wear parts include jaws, mantles, concaves, blow bars, and liners. Wear life varies with material abrasiveness and operating hours; typical intervals range from hundreds to several thousand operating hours. Keep spare wear parts on hand for high-utilization sites.
Standard safety features include emergency stop systems, safety guards, lockout/tagout access points, overload protection, remote shutdown, and operator enclosures. Additional safety options can be added per site regulations.
Energy efficiency depends on crusher design, drive system, and operational practices. Modern high-capacity crushers use optimized rotor designs, variable speed drives, and automated control systems to reduce energy consumption per ton processed.
Yes. Many models support PLC-based automation, remote monitoring, process control integration, and telematics for performance tracking, fault diagnostics, and preventive maintenance scheduling.
Stationary crushers typically require reinforced concrete foundations sized per equipment weight and dynamic loads; mobile units need level, stable ground and optional anchoring. Installation details and foundation drawings are provided with the machine specifications.
Crushing operations generate significant noise and dust. Noise levels vary by model and load; mitigation includes acoustic enclosures and site layout. Dust suppression methods include water spray systems, dust extraction, and enclosed transfer points to meet regulatory limits.
Yes. Manufacturers or dealers typically offer OEM spare parts, service contracts, field service engineers, and remote technical support. Service availability depends on region—confirm local support options.
Warranties vary by supplier but commonly cover manufacturing defects for a specified period or operating hours. Extended warranties, service agreements, operator training, and commissioning support are often available as options.
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