The line can produce 60 to 120 pieces per minute depending on configuration, napkin size, material thickness and whether single- or multi-lane operation is used.
The machine is designed for a 220V power supply with a total installed power of approximately 7000W (7 kW). A stable supply and appropriately rated circuit breaker are recommended; exact electrical wiring requirements will be provided by the supplier.
Standard product size shown is 260 x 155 mm (L x W). The machine supports size adjustments via PLC settings and interchangeable moulds to accommodate other sizes within design limits.
The line is compatible with nonwoven, hydrophilic fabrics, SAP (super absorbent polymer) pads, anion chip layers, hot-melt glue, release paper/film and common backing materials used for sanitary napkins.
Quality is maintained with PLC touch-screen control for precise settings, correction adjusters for fabric straightness, precise SAP cutting and placement, strong glue-pad welding, steel roller embossing, and a long-lasting steel cutting mould for flatness and consistent appearance.
Changeovers are designed to be quick thanks to PLC-controlled settings, adjustable tension feeders and replaceable cutting moulds. Typical changeover time is short—usually under 30 minutes for routine size changes—depending on operator skill and the extent of mechanical adjustments required.
The machine footprint is approximately 2.7 x 1.4 x 1.9 meters (machine volume ~7.2 CBM). Allow additional clearance space for material rolls, operator access, infeed/outfeed, packaging and maintenance—plan the factory layout accordingly.
Standard safety features include guarded moving parts, emergency stop buttons, and interlocks. Additional protective measures and local compliance (machine guarding, signage, PPE) should be implemented per workplace safety regulations; specific safety certifications are available on request.
Routine maintenance includes daily cleaning of sensors and glue areas, weekly inspection and lubrication of moving parts, periodic sharpening/replacement of cutting moulds and blades, and monitoring of feeder tensions. A supplier-provided maintenance schedule and recommended spare parts list are normally supplied.
Common recommended spares include cutting moulds/blades, glue nozzles and pads, sensors, drive belts, bearings, fuses, and spare steel rollers. Your supplier can provide a tailored spare-parts kit based on expected production volumes.
Yes. Typical supplier packages include on-site installation assistance and operator/maintenance training. Basic operator training can usually be completed in 1–3 days; comprehensive maintenance training may require additional sessions.
The production line is full automatic with PLC touchscreen controls, automatic SAP cutting and placement, anion chip layer attaching, auto backside glue and release paper/film attachment, and automatic fabric feeding with tension control—minimizing manual intervention during production.
Yes. The line is designed to accept customization such as different sizes, embossing patterns, anion chip options, and additional layers or features. Discuss specific customization needs with the supplier for feasibility, lead time and pricing.
The machine is built with robust components (separate steel cutting moulds, steel rollers, quality drives). Key wear parts (blades, moulds, glue components) will require periodic replacement; overall machine life depends on maintenance, operating conditions and production volume. Suppliers typically provide guidance on part lifetimes.
Warranty, after-sales service and spare-parts support are provided by the manufacturer or authorized distributor. Specific warranty terms, response times and support packages vary—please request the supplier's standard warranty and service options before purchase.
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