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Cold Heading Machine
The cold heading machine is a vital component in the fastener industry, working in tandem with automatic wire rolling machines to manufacture a wide range of fasteners. Here's a breakdown of its functionality and the types of products it can produce:
1. **Purpose and Safety**: The primary function of the cold heading machine is to shape metal wires, such as carbon steel, stainless steel, aluminum, and copper, into various fastener components. It employs appropriate molds and exerts pressure on the wire to form the desired head type and stem diameter. Safety measures are in place to ensure safe operation during the manufacturing process.
2. **Automated Process**: The machine utilizes a crankshaft and connecting rod mechanism to automate the forming process. Once the metal wire is fed into the machine and the required size is determined, the slider is driven by the crankshaft to shear and extrude the wire into the mold, creating the desired fastener shape.
3. **Versatile Production**: The cold heading machine is capable of producing a diverse array of fastener types, including Truss Head, Countersunk Head, Set Screw, Wood Screw, Chipboard Screw, Self-Tapping Screw, Flat Head Hex Head, Pan Head, Hexagon Head, Socket Head, Button Head, and more. Additionally, it can manufacture various other fastener-related components such as nuts, bolts, washers, motorcycle link pins, oil plug screws, hex socket lockup nuts, square nuts, weld nuts, cap nuts, blind nuts, chain rollers, expansion anchors, and bicycle and motorcycle-shaped spare parts.
4. **Support and Assistance**: The manufacturer provides support and assistance to customers throughout the production process. They can offer guidance on product selection, customization options, and ongoing support to ensure the efficient operation of the cold heading machine and the production of high-quality fasteners.
In summary, the cold heading machine plays a crucial role in the fastener industry by enabling the efficient and precise production of a wide range of fasteners and related components. Its versatility, automated operation, and safety features make it an indispensable tool for manufacturers in this sector.
Product Paramenters
Model | RSH3-20 | RSH4-40 | RSH4-30G | RSH5-30G |
Max. Blank Diameter (mm) | 3 | 4 | 4 | 5 |
Max. Blank Length (mm) | 20 | 40 | 30 | 30 |
Max. Cut off Length (mm) | 30 | 48 | 48 | 55 |
Stroke (mm) | 37 | 68 | 68 | 82 |
Output (Pcs/Min) | 150-200 | 150-180 | 180-200 | 160-180 |
Main Die Diameter (mm) | Φ20X35 | Φ30X60 | Φ30X50 | Φ34.5X56 |
Punch Die Diameter (1st) (mm) | Φ18X50 | Φ25X65 | Φ25X65 | Φ35X75 |
Punch Die Diameter (2nd) (mm) | Φ18X50 | Φ25X65 | Φ25X65 | Φ31X75 |
Cut off Die Diameter (mm) | Φ13X25 | Φ15X30 | Φ15X30 | Φ19X35 |
Cutter Size (mm) | 6X25X42 | 10X32X72 | 10X32X72 | 10X35X72 |
Main Motor Power (KW) | 1.5HP/1.1KW | 4.0HP/3.0KW | 4.0HP/3.0KW | 4.0HP/3.0KW |
Machine Size (L*W*H) (m) | 1.40X0.75X0.90 | 1.80X0.85X1.15 | 1.80X0.85X1.15 | 1.80X1.00X1.25 |
Approx Weight (Kgs) | 650 | 1200 | 1300 | 2000 |
Model | RSH5-50G | RSH5-60 | RSH5-80 | RSH5-100 |
Max. Blank Diameter (mm) | 5 | 5 | 5 | 5 |
Max. Blank Length (mm) | 50 | 60 | 80 | 100 |
Max. Cut off Length (mm) | 75 | 80 | 95 | 120 |
Stroke (mm) | 92 | 92 | 110 | 130 |
Output (Pcs/Min) | 160-180 | 120-140 | 90-110 | 80-100 |
Main Die Diameter (mm) | Φ34.5X68 | Φ34.5X80 | Φ34.5X100 | Φ35X120 |
Punch Die Diameter (1st) (mm) | Φ35X75 | Φ31X75 | Φ31X75 | Φ30X80 |
Punch Die Diameter (2nd) (mm) | Φ31X75 | Φ31X75 | Φ31X75 | Φ30X80 |
Cut off Die Diameter (mm) | Φ19X35 | Φ19X35 | Φ19X35 | Φ20X35 |
Cutter Size (mm) | 10X35X72 | 10X35X72 | 10X35X72 | 10X35X72 |
Main Motor Power (KW) | 4.0HP/3.0KW | 4.0HP/3.0KW | 4.0HP/3.0KW | 4.0HP/3.0KW |
Machine Size (L*W*H) (m) | 1.80X1.00X1.25 | 2.30X1.08X1.25 | 2.40X1.15X1.25 | 2.50X1.15X1.35 |
Approx Weight (Kgs) | 2100 | 1800 | 1850 | 2200 |
Model | RSH5-150 | RSH6-70 | RSH6-90 | RSH6-120 |
Max. Blank Diameter (mm) | 5 | 6 | 6 | 6 |
Max. Blank Length (mm) | 150 | 70 | 90 | 120 |
Max. Cut off Length (mm) | 168 | 110 | 110 | 140 |
Stroke (mm) | 190 | 90 | 120 | 150 |
Output (Pcs/Min) | 60-80 | 90-100 | 80-90 | 70-80 |
Main Die Diameter (mm) | Φ40X180 | 50X120 | Φ50X120 | Φ50X150 |
Punch Die Diameter (1st) (mm) | Φ35X100 | 35X120 | Φ35X120 | Φ35X120 |
Punch Die Diameter (2nd) (mm) | Φ35X100 | 35X120 | Φ35X120 | Φ35X120 |
Cut off Die Diameter (mm) | Φ20X35 | 24X40 | Φ24X40 | Φ24X40 |
Cutter Size (mm) | 10X35X72 | 12X35X77 | 12X35X77 | 12X35X77 |
Main Motor Power (KW) | 4.0HP/3.0KW | 7.5HP/5.5KW | 7.5HP/5.5KW | 7.5HP/5.5KW |
Machine Size (L*W*H) (m) | 2.60X1.15X1.35 | 2.50X1.40X1.60 | 2.70X1.40X1.60 | 2.80X1.40X1.60 |
Approx Weight (Kgs) | 3000 | 3300 | 3300 | 3600 |
Model | RSH6-150 | RSH6-170 | RSH6-200 | RSH6-250 |
Max. Blank Diameter (mm) | 6 | 6 | 6 | 6 |
Max. Blank Length (mm) | 150 | 170 | 200 | 250 |
Max. Cut off Length (mm) | 170 | 190 | 220 | 270 |
Stroke (mm) | 190 | 230 | 240 | 310 |
Output (Pcs/Min) | 60-70 | 50-60 | 40-50 | 30-45 |
Main Die Diameter (mm) | Φ50X180 | Φ50X220 | Φ50X240 | Φ50X285 |
Punch Die Diameter (1st) (mm) | Φ35X160 | Φ35X120 | Φ35X120 | Φ35X140 |
Punch Die Diameter (2nd) (mm) | Φ35X160 | Φ35X130 | Φ35X130 | Φ35X130 |
Cut off Die Diameter (mm) | Φ24X55 | Φ24X55 | Φ24X60 | Φ24X60 |
Cutter Size (mm) | 12X35X77 | 12X35X77 | 12X35X77 | 12X35X77 |
Main Motor Power (KW) | 7.5HP/5.5KW | 7.5HP/5.5KW | 7.5HP/5.5KW | 7.5HP/5.5KW |
Machine Size (L*W*H) (m) | 3.00X1.40X1.60 | 3.20X1.40X1.60 | 3.65X1.40X1.45 | 3.70X1.50X1.70 |
Approx Weight (Kgs) | 4200 | 4200 | 4900 | 5400 |
Model | RSH8-90 | RSH8-120 | RSH8-150 | RSH8-200 |
Max. Blank Diameter (mm) | 8 | 8 | 8 | 8 |
Max. Blank Length (mm) | 90 | 120 | 150 | 200 |
Max. Cut off Length (mm) | 120 | 140 | 180 | 220 |
Stroke (mm) | 130 | 156 | 190 | 250 |
Output (Pcs/Min) | 80-90 | 60-80 | 60-70 | 40-50 |
Main Die Diameter (mm) | Φ60X120 | Φ60X160 | Φ60X190 | Φ60X240 |
Punch Die Diameter (1st) (mm) | Φ40X120 | Φ40X120 | Φ40X120 | Φ40X150 |
Punch Die Diameter (2nd) (mm) | Φ40X120 | Φ40X120 | Φ40X120 | Φ40X150 |
Cut off Die Diameter (mm) | Φ28X45 | Φ28X45 | Φ28X45 | Φ28X60 |
Cutter Size (mm) | 12X42X90 | 12X42X90 | 12X42X90 | 12X42X90 |
Main Motor Power (KW) | 10HP/7.5KW | 10HP/7.5KW | 10HP/7.5KW | 10HP/7.5KW |
Machine Size (L*W*H) (m) | 3.60X1.60X1.80 | 3.75X1.60X1.80 | 3.90X1.60X1.80 | 4.15X1.60X1.85 |
Approx Weight (Kgs) | 4800 | 4900 | 6200 | 6500 |
Model | RSH8-250 | RSH8-300 | RSH10-120 | RSH10-150 |
Max. Blank Diameter (mm) | 8 | 8 | 10 | 10 |
Max. Blank Length (mm) | 250 | 300 | 120 | 150 |
Max. Cut off Length (mm) | 270 | 330 | 140 | 180 |
Stroke (mm) | 290 | 365 | 150 | 210 |
Output (Pcs/Min) | 30-45 | 25-35 | 50-60 | 45-55 |
Main Die Diameter (mm) | Φ60X290 | Φ60X360 | Φ80X160 | Φ80X190 |
Punch Die Diameter (1st) (mm) | Φ40X150 | Φ40X180 | Φ55X150 | Φ55X150 |
Punch Die Diameter (2nd) (mm) | Φ40X150 | Φ40X180 | Φ55X150 | Φ55X150 |
Cut off Die Diameter (mm) | Φ28X60 | Φ28X60 | Φ40X50 | Φ40X50 |
Cutter Size (mm) | 12X42X90 | 12X42X90 | 16X55X115 | 16X55X115 |
Main Motor Power (KW) | 10HP/7.5KW | 10HP/7.5KW | 15HP/11KW | 15HP/11KW |
Machine Size (L*W*H) (m) | 4.30X1.60X1.90 | 4.30X1.60X1.90 | 4.80X1.80X1.70 | 3.90X1.80X1.70 |
Approx Weight (Kgs) | 7800 | 8500 | 8450 | 8800 |
Model | RSH10-220 | RSH10-260 | RSH10-300 | RSH12-70 |
Max. Blank Diameter (mm) | 10 | 10 | 10 | 12 |
Max. Blank Length (mm) | 220 | 260 | 300 | 70 |
Max. Cut off Length (mm) | 240 | 280 | 320 | 90 |
Stroke (mm) | 260 | 300 | 350 | 120 |
Output (Pcs/Min) | 40-50 | 30-40 | 25-35 | 60-70 |
Main Die Diameter (mm) | Φ80X260 | Φ80X290 | Φ80X360 | Φ80X120 |
Punch Die Diameter (1st) (mm) | Φ55X150 | Φ55X150 | Φ55X180 | Φ55X120 |
Punch Die Diameter (2nd) (mm) | Φ55X150 | Φ55X150 | Φ55X180 | Φ55X120 |
Cut off Die Diameter (mm) | Φ40X50 | Φ40X60 | Φ40X50 | Φ35X45 |
Cutter Size (mm) | 16X55X115 | 16X55X115 | 16X55X115 | 16X50X125 |
Main Motor Power (KW) | 15HP/11KW | 15HP/11KW | 15HP/11KW | 20HP/15KW |
Machine Size (L*W*H) (m) | 5.00X1.80X1.70 | 5.15X1.80X1.70 | 5.50X1.80X2.00 | 4.50X2.00X1.32 |
Approx Weight (Kgs) | 9100 | 10200 | 11800 | 8700 |
Model | RSH12-150 | RSH12-200 | RSH12-250 | RSH12-300 |
Max. Blank Diameter (mm) | 12 | 12 | 12 | 12 |
Max. Blank Length (mm) | 150 | 200 | 250 | 300 |
Max. Cut off Length (mm) | 170 | 220 | 270 | 320 |
Stroke (mm) | 190 | 250 | 300 | 330 |
Output (Pcs/Min) | 40-50 | 30-40 | 30-40 | 25-35 |
Main Die Diameter (mm) | Φ80X200 | Φ88X260 | Φ88X330 | Φ88X360 |
Punch Die Diameter (1st) (mm) | Φ60X180 | Φ60X180 | Φ60X180 | Φ60X180 |
Punch Die Diameter (2nd) (mm) | Φ60X180 | Φ60X180 | Φ60X180 | Φ60X180 |
Cut off Die Diameter (mm) | Φ45X60 | Φ45X60 | Φ45X60 | Φ45X60 |
Cutter Size (mm) | 18X60X125 | 18X60X125 | 18X60X125 | 18X60X125 |
Main Motor Power (KW) | 25HP/18.5KW | 25HP/18.5KW | 25HP/18.5KW | 25HP/18.5KW |
Machine Size (L*W*H) (m) | 5.20X1.90X1.80 | 5.20X1.90X1.80 | 5.20X1.90X1.80 | 5.20X1.90X1.80 |
Approx Weight (Kgs) | 14000 | 14300 | 15000 | 15850 |
Model | RSH12-450 | RSH16-180 | RSH16-450 |
Max. Blank Diameter (mm) | 12 | 16 | 16 |
Max. Blank Length (mm) | 450 | 180 | 450 |
Max. Cut off Length (mm) | 480 | 210 | 480 |
Stroke (mm) | 550 | 240 | 550 |
Output (Pcs/Min) | 25-35 | 35-40 | 25-35 |
Main Die Diameter (mm) | Φ90X540 | Φ98X220 | Φ98X540 |
Punch Die Diameter (1st) (mm) | Φ60X270 | Φ65X180 | Φ60X270 |
Punch Die Diameter (2nd) (mm) | Φ60X270 | Φ65X180 | Φ60X270 |
Cut off Die Diameter (mm) | Φ45X60 | Φ60X80 | Φ60X80 |
Cutter Size (mm) | 18X60X125 | 20X60X125 | 20X70X125 |
Main Motor Power (KW) | 25HP/22KW | 25HP/22KW | 25HP/22KW |
Machine Size (L*W*H) (m) | 6.50X2.25X2.10 | 4.40X2.10X1.95 | 6.50X2.25X2.10 |
Approx Weight (Kgs) | 20800 | 20800 | 21000 |
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